Identyfikatory
Warianty tytułu
Języki publikacji
Abstrakty
Mechanical vibrations are a common problem encountered in many machines, especially for vertical turbine pumps. These pumps are generally difficult to stiffen or damp, but the effective diagnosis must begin with an understanding of the underlying vibratory sources. In the present work, a deep well vertical turbine pump experienced extremely high vibrations for a long time although it still being new. It hasn't been in operation for over 6 months. The pump system suffers from extremely high vibration levels relative to the rotational speed (1X motor dominant frequency). An efficient strategy was implemented by using well-conceived techniques. The experimental modal analysis confirmed a presence of a natural frequency. Modifications were carried out to overcome resonance. Finite element analysis was done to determine the reed critical frequencies as a powerful tool to identify and mitigate vibration issues. On-site motor balancing was done to remove vibrations due to the residual imbalance. Results revealed decreasing vibration level by about 66% after solving all problems.
Czasopismo
Rocznik
Tom
Strony
art. no. 2023209
Opis fizyczny
Bibliogr. 15 poz., rys.
Twórcy
autor
- Mechanical and Electrical Research Institute (MERI), National Water Research Center (NWRC). Egypt
Bibliografia
- 1. Ahobal N, Ajit Prasad SL. Study of vibration characteristics of unbalanced overhanging rotor. IOP Conference Series: Materials Science and Engineering, International Conference on Advances in Materials and Manufacturing Applications (IConAMMA-2018) 2019;577. https://dx.doi.org/10.1088/1757-899X/577/1/012140.
- 2. Larsen JS, Santos IF. On the nonlinear steady-state response of rigid rotors supported by airfoil bearingstheory and experiments. Journal of Sound and Vibration 2015;346:284-297. https://doi.org/10.1016/j.jsv.2015.02.017.
- 3. Tchomeni BX, Alugongo A. Numerical and experimental diagnosis of complex rotor system by time-frequency techniques. MATEC Web of Conferences 2018;169:01015. https://doi.org/10.1051/matecconf/201816901015.
- 4. Birajdar R, Keste A. Prediction of flow-induced vibrations in vertical turbine pumps using one-way fluid-structure interaction. The 14th International Conference on Vibration Engineering and Technology of Machinery (VETOMAC XIV) 2018; 211. https://doi.org/10.1051/matecconf/201821116002.
- 5. Xu C, Zhai J, Zhang H, Han Q. Simulation study on unbalance vibration characteristics of dual rotor system. SN Applied Sciences 2020; 2(1423). https://doi.org/10.1007/s42452-020-03237-5.
- 6. Birajdar R, Keste A. Prediction of flow induced vibrations due to impeller hydraulic unbalance in vertical turbine pumps using one way fluid-structure interaction. Journal of Vibration Engineering & Technologies 2020;8:417-430. https://doi.org/10.1007/s42417-019-00174-5.
- 7. Kiliç R. Determination of imbalance problem in electric motor and centrifugal pump by vibration analysis. Special issue of the 2nd International Conference on Computational and Experimental Science and Engineering 2016; 130(1): 487-491. http://dx.doi.org/10.12693/APhysPolA.130.487.
- 8. Birajdar RS, Keste AA, Gawande SH. Critical hydraulic eccentricity estimation in vertical turbine pump impeller to control vibration. Hindawi International Journal of Rotating Machinery; Volume 2021. https://doi.org/10.1155/2021/6643282.
- 9. El-Gazzar D. Finite element analysis for structural modification and control resonance of a vertical pump. Alexandria Engineering Journal 2017, 56(4): 695-707. https://doi.org/10.1016/j.aej.2017.02.018.
- 10. Nikumbe AY, Tamboli VG, Wagh HS. Modal analysis of vertical turbine pump. International Advanced Research Journal of Science, Engineering and Technology 2015;2(5). http://dx.doi.org/10.17148/IARJSET.2015.2525.
- 11. Prajapati H. Vibration in vertical centrifugal pump. IJARIIE. 2016;2(6).
- 12. Kumatkar RR, Panchwadkar AA. Modal analysis of rotor assembly of vertical turbine pump. International Engineering Research Journal (IERJ) 2015; 2: 325-333.
- 13. Sen A, Majumder MC, Mukhopadhyay S, Biswas RK. Polar and orbit plot analysis for unbalance identification in a rotating system. IOSR Journal of Mechanical and Civil Engineering (IOSR-JMCE) 2017; 14(3): 49-56. http://dx.doi.org/10.9790/1684-1403054956.
- 14. Saleem A, Diwakar G, Satyanarayana M. Detection of unbalance in rotating machines using shaft deflection measurement during its operation. IOSR Journal of Mechanical and Civil Engineering (IOSRJMCE) 2012;3(3):8-20. http://dx.doi.org/10.9790/1684-0330820.
- 15. Swanson E, Powell C, Weissman S. A practical review of rotating machinery critical speeds and modes. Journal of Sound and Vibration 2005; 39(5): 10-17.
Uwagi
Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-77bd805c-8d9b-4a30-ba9b-d0e563394409