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Study on process parameters optimization of 7075‑T6 aluminum alloy under contact heating

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
To solve the problem of poor formability of 7075-T6 aluminum alloy at room temperature and the degradation of properties after conventional warm forming, this paper put forward the contact heating warm forming (CHWF) process, which can make aluminum alloy blank reach the forming temperature in a very short time through the heated plates with pressure. Firstly, the uniaxial warm tensile tests with contact heating were carried out at 160-240 °C. Then the parameters of CHWF, namely forming temperature, contact pressure and holding time, were optimized based on the response surface and genetic algorithm. The U-shaped parts were obtained by using the optimal parameters. The results showed that the work hardening and dynamic recovery softening of 7075-T6 aluminum alloy at 200 °C could reach an equilibrium state, and the uniform plastic deformation ability was strong. The optimal parameters of CHWF were the forming temperature of 200 °C, the contact pressure of 10 MPa, and the holding time of 16 s. The U-shaped parts obtained by the optimal process had a small springback angle. Compared with the warm forming by using heating furnace, η′ precipitate did not grow significantly under CHWF condition and the hardness could reach 93% of T6 state.
Rocznik
Strony
art. no. e98, 2024
Opis fizyczny
Bibliogr. 25 poz., rys., tab., wykr.
Twórcy
autor
  • Key Laboratory of Automobile Materials, School of Material Science and Engineering, Ministry of Education and School of Material Science and Engineering, Jilin University, 5988 Renmin Street, Changchun 130022, China
autor
  • Key Laboratory of Automobile Materials, School of Material Science and Engineering, Ministry of Education and School of Material Science and Engineering, Jilin University, 5988 Renmin Street, Changchun 130022, China
  • Key Laboratory of Automobile Materials, School of Material Science and Engineering, Ministry of Education and School of Material Science and Engineering, Jilin University, 5988 Renmin Street, Changchun 130022, China
autor
  • Key Laboratory of Automobile Materials, School of Material Science and Engineering, Ministry of Education and School of Material Science and Engineering, Jilin University, 5988 Renmin Street, Changchun 130022, China
autor
  • Key Laboratory of Automobile Materials, School of Material Science and Engineering, Ministry of Education and School of Material Science and Engineering, Jilin University, 5988 Renmin Street, Changchun 130022, China
Bibliografia
  • 1. Zhu LJ, Liu ZX, Zhang ZQ. Investigation on strengthening of 7075 aluminum alloy sheet in a new hot stamping process with pre-cooling. Int J Adv Manuf Technol. 2019;103:4739-46.
  • 2. Zheng KL, Dong YC, Zheng DQ, Lin JG, Dean TA. An experimental investigation on the deformation and post-formed strength of heat-treatable aluminium alloys using different elevated temperature forming processes. J Mater Process Technol. 2019;268:87-96.
  • 3. Polak S, Kaczyński P, Gronostajski Z, Jaskiewicz K, Krawczyk J, Skwarski M, Zwierzchowski M, Chorzępa W. Warm forming of 7075 aluminum alloys. Procedia Eng. 2017;207:2399-404.
  • 4. Lee MY, Sohn SM, Kang CY, Suh DW, Lee SY. Effects of pretreatment conditions on warm hydroformability of 7075 aluminum tubes. J Mater Process Tech. 2014;155-156:1337-43.
  • 5. Bolt PJ, Lamboo NAPM, Rozier PJCM. Feasibility of warm drawing of aluminium products. J Mater Process Technol. 2001;115:118-21.
  • 6. Huo WT, Hou LG, Zhang YS, Zhang JS. Warm formability and post-forming microstructure/property of high-strength AA 7075-T6 Al alloy. Mater Sci Eng A. 2016;675:44-54.
  • 7. Jaśkiewicz K, Skwarski M, Kaczyński P, Gronostajski Z, Polak S, Trzpis P. Warm sheet metal forming of energy-absorbing elements made 7075 aluminum alloy in the hardened state T6. Int J Adv Manuf Technol. 2022;119:3157-79.
  • 8. Torca I, Aginagalde A, Esnaola JA, Galdos L, Azpilgain Z, Garcia C. Tensile behaviour of 6082 aluminium alloy sheet under different conditions of heat treatment, temperature and strain rate. Mech Prop Solids XI. 2011;423:105-12.
  • 9. Rasera JN, Daun KJ, Shi CJ, D’Souza M. Direct contact heating for hot forming die quenching. Appl Therm Eng. 2016;98:1165-73.
  • 10. Zhang QL, Luan X, Dhawan S, Politis DJ, Du Q, Fu MW, Wang KH, Gharbi MM, Wang LL. Development of the post-form strength prediction model for a high-strength 6xxx aluminium alloy with pre-existing precipitates and residual dislocations. Int J Plast. 2019;119:230-48.
  • 11. Shao ZT, Jiang J, Lin JG. Feasibility study on direct flame impingement heating applied for the solution heat treatment, forming and cold die quenching technique. J Manuf Process. 2018;36:398-404.
  • 12. Zhang ZQ, Yu JH, He DY. Influence of contact solid-solution treatment on microstructures and mechanical properties of 7075 aluminum alloy. Mater Sci Eng A. 2019;743:500-3.
  • 13. Maeno T, Mori KI, Yachi R. Hot stamping of high-strength aluminium alloy aircraft parts using quick heating. CIRP Ann Manuf Technol. 2017;66:269-72.
  • 14. Sun L, Zhang ZQ, Song ZK, Ren MW, Jia HJ. Feasibility study on contact heating warm forming of 7075-T6 aluminum alloy. Arch Civ Mech Eng. 2023;23:209.
  • 15. Kumar M, Ross NG. Influence of temper on the performance of a high-strength Al-Zn-Mg alloy sheet in the warm forming processing chain. J Mater Process Technol. 2016;231:189-98.
  • 16. Kang DH, Kim DW, Kim S, Bae GT, Kim KH, Kim NJ. Relationship between stretch formability and work-hardening capacity of twin-roll cast Mg alloys at room temperature. Scripta Mater. 2009;61:768-71.
  • 17. Hua L, Zhang WP, Ma HJ, Hu ZL. Investigation of formability, microstructures and post-forming mechanical properties of heat-treatable aluminum alloys subjected to pre-aged hardening warm forming. Int J Mach Tools Manuf. 2021;169: 103799.
  • 18. Osterreicher JA, Tunes MA, Grabner F, Arnoldt A, Kremmer T, Pogatscher S, Schlogl CM. Warm-forming of pre-aged Al-Zn-Mg-Cu alloy sheet. Mater Des. 2020;193: 108837.
  • 19. Osterreicher JA, Grabner F, Tunes MA, Coradini DSR, Pogatscher S, Schlogl CM. Two step-ageing of 7xxx series alloys with an intermediate warm-forming step. J Mater Res Technol. 2021;12:1508-15.
  • 20. Chen JZ, Zhen L, Yang SJ, Shao WZ, Dai SG. Investigation of precipitation behavior and related hardening in AA 7055 aluminum alloy. Mater Sci Eng A. 2009;500:34-42.
  • 21. Deng L, Wang XY, Jin JS, Xia LJ. Springback and hardness of aluminum alloy sheet part manufactured by warm forming process using non-isothermal dies. Procedia Eng. 2017;207:2388-93.
  • 22. Zhang ZQ, Zhang XK, He DY. Forming and warm die quenching process for AA7075 aluminum alloy and its application. J Mater Eng Perform. 2020;29:620-5.
  • 23. Hu HE, Zhen L, Chen JZ, Yang L, Zhang BY. Microstructure evolution in hot deformation of 7050 aluminium alloy with coarse elongated grains. Mater Sci Technol. 2008;24:281-6.
  • 24. Khan MA, Wang YW, Afifi MA, Malik A, Nazeer F, Yasin G, Jiawei B, Zhang H. Microstructure and mechanical properties of an Al-Zn-Cu-Mg alloy processed by hot forming processes followed by heat treatments. Mater Charact. 2019;157: 109901.
  • 25. Zuo JR, Hou LG, Shi JT, Cui H, Zhuang LZ, Zhang JS. Effect of deformation induced precipitation on dynamic aging process and improvement of mechanical/corrosion properties AA7055 aluminum alloy. J Alloys Compd. 2017;708:1131-40.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa nr POPUL/SP/0154/2024/02 w ramach programu "Społeczna odpowiedzialność nauki II" - moduł: Popularyzacja nauki (2025).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-777dd360-359a-4e54-9dcc-57a880ab3046
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