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Thread fastening is the primary method of joining components to construct a final product. Since thread coupling exists in many different industrial applications, this study aims to identify the proper manufacturing steps for achieving the highest mechanical fastening strength. This study reports the axial tensile force for removing screw threads from AM parts produced by following different threading routes. This study compares and evaluates the mechanical strength of diverse threaded specimens produced by additively produced and conventionally threaded AlSi10Mg parts. This study evaluates cube-shaped pieces produced by laser powder bed fusion. The main objective is to discover which type of production route ensures maximum thread stripping forces. The various process methods of internal screw threads were performed in 3 different printing inclinations.
Słowa kluczowe
Czasopismo
Rocznik
Tom
Strony
art. e265, 1--13
Opis fizyczny
Bibliogr. 29 poz., il., tab., wykr.
Twórcy
autor
- Kocaeli University, Department of Mechanical Engineering, Kocaeli, Turkey
autor
- Kocaeli University, Department of Mechanical Engineering, Kocaeli, Turkey
autor
- Fatih Sultan Mehmet Vakıf Üniversitesi, Istanbul, Turkey
autor
- Fatih Sultan Mehmet Vakif University, Halic Campus, 34445 Beyoglu, Istanbul, Turkey
Bibliografia
- 1. Rouf S, Malik A, Singh N, Raina A, Naveed N, Siddiqui MIH, Haq MIU. Additive manufacturing technologies: industrial and medical applications. Sustain Oper Comput. 2022;3:258-74.
- 2. Erturk AT. Light metals and composites in additive manufacturing BT - advances in processing of lightweight metal alloys and composites. In: Vignesh RV, Padmanaban R, Govindaraju M, editors. Microstructural characterization and property correlation. Singapore: Springer Nature Singapore; 2023. p. 417-32.
- 3. Ishfaq K, Abdullah M, Mahmood MA. A state-of-the-art direct metal laser sintering of Ti6Al4V and AlSi10Mg alloys: surface roughness, tensile strength, fatigue strength and microstructure. Opt Laser Technol. 2021;143: 107366.
- 4. Ullah R, Akmal JS, Laakso SVA, Niemi E. Anisotropy of additively manufactured AlSi10Mg: threads and surface integrity. Int J Adv Manuf Technol. 2020;107(9):3645-62.
- 5. Erturk AT, Yarar E, Özer G, et al. Post-process drilling of AlSi10Mg parts by laser powder bed fusion. Int J Adv Manuf Technol. 2023;126:1199-212.
- 6. Malakizadi A, Mallipeddi D, Dadbakhsh S, M’Saoubi R, Krajnik P. Post-processing of additively manufactured metallic alloys – a review. Int J Mach Tools Manuf. 2022;179: 103908.
- 7. Kajzer W, Gieracka K, Pawlik M. Tests of threaded connections made by additive manufacturing technologies. In: Innovations in biomedical engineering. Berlin: Springer; 2019. p. 329-37.
- 8. Omidvarkarjan D, Balicki P, Baumgartner H, Rosenbauer R, Fontana F, Meboldt M (2020) The AM Dowel – a novel insert for the integration of threads into additive manufactured polymer components. In: 2nd Int. Conf. Addit. Manuf. Prod. Appl. (AMPA 2020), Zurich, Switzerland, Sept. 1-3, 2020, p 398
- 9. Ricci WM, Tornetta PIII, Petteys T, Gerlach D, Cartner J, Walker Z, Russell TA. A comparison of screw insertion torque and pullout strength. J Orthop Trauma. 2010;24(6):374-8.
- 10. Di Egidio G, Martini C, Börjesson J, Ghassemali E, Ceschini L, Morri A. Infuence of microstructure on fracture mechanisms of the heat-treated AlSi10Mg alloy produced by laser-based powder bed fusion. Materials (Basel). 2023;16(5):2006.
- 11. Croccolo D, De Agostinis M, Fini S, Mele M, Olmi G, Scapecchi C, Tariq MH. Failure of threaded connections: a literature review. Machines. 2023;11(2):212.
- 12. Shetty DK, Murthy HR (2022) Additive manufacturing of threaded parts for aerospace applications
- 13. Ullah R, Akmal JS, Laakso S, Niemi E. Anisotropy of additively manufactured 18Ni-300 maraging steel: threads and surface characteristics. Procedia CIRP. 2020;93:68-78.
- 14. Rysava Z, Bruschi S, Carmignato S, Medeossi F, Savio E, Zanini F. Micro-drilling and threading of the Ti6Al4 v titanium alloy produced through additive manufacturing. Procedia CIRP. 2016;46:583-6.
- 15. Bulduk ME, Ertürk AT, Coşkun M, Tarakçi G, Ergin U (2019) The microstructure and mechanical properties of porous structures produced from Alsi10 mg by direct metal laser sintering. AMC Turkey, (October).
- 16. Ullah R, Lian J, Akmal J, Wu J, Niemi E. Prediction and validation of melt pool dimensions and geometric distortions of additively manufactured AlSi10Mg. Int J Adv Manuf Technol. 2023;126:3593-613.
- 17. International Organization for Standardization. Additive manufacturing-general principles-part positioning, coordinates and orientation (ISO Standard No 17295:2023).
- 18. Ekubaru Y, Gokcekaya O, Nakano T. Effects of scanning strategy on the microstructure and mechanical properties of Sc-Zr-modified Al-Mg alloy manufactured by laser powder bed fusion. Crystals. 2022;12(10):1348.
- 19. Kok Y, Tan XP, Wang P, Nai MLS, Loh NH, Liu E, Tor SB. Anisotropy and heterogeneity of microstructure and mechanical properties in metal additive manufacturing: a critical review. Mater Des. 2018;139:565-86.
- 20. Shakil SI, Hadadzadeh A, Amirkhiz BS, Pirgazi H, Mohammadi M. Results in materials additive manufactured versus cast AlSi10Mg alloy : microstructure and micromechanics. Results Mater. 2021;10(January): 100178.
- 21. Bif CA, Fiocchi J, Tuissi A. Selective laser melting of AlSi10 Mg: influence of process parameters on Mg2Si precipitation and Si spheroidization. J Alloys Compd. 2018;755:100-7.
- 22. Shaheen MA, Foster ASJ, Cunningham LS, Afshan S. A numerical investigation into stripping failure of bolt assemblies at elevated temperatures. Structures. 2020;27:1458-66.
- 23. Sarafraz Y, Stammkötter S, Koch A, Walther F. Dimension-based failure analysis of formed internal threads in AlSi10Mg cast profiles using coupled DT/NDT testing methods. Procedia Struct Integr. 2022;42:125-32.
- 24. Dong Z, Zhang X, Shi W, Zhou H, Lei H, Liang J. Study of size effect on microstructure and mechanical properties of AlSi10Mg samples made by selective laser melting. Materials (Basel). 2018;11(12):2463.
- 25. Yarar E, Ertürk AT, Koç FG, Vatansever F. Comparative analysis in drilling performance of AA7075 in Different temper conditions. J. of Mater Eng and Perform. 2023;32:7721-36. https://doi.org/10. 1007/s11665-022-07668-6.
- 26. Lu X, Yang X, Zhao X, Yang H, Li MV. Additively manufactured AlSi10Mg ultrathin walls: microstructure and nano-mechanical properties under different energy densities and interlayer cooling times. Mater Sci Eng A. 2022;835: 142652.
- 27. Pedersen NL. Optimization of bolt thread stress concentrations. Arch Appl Mech. 2013;83(1):1-14.
- 28. Fetullazade E, Akyildiz HK, Saritas S. Effects of the machining conditions on the strain hardening and the residual stresses at the roots of screw threads. Mater Des. 2010;31(4):2025-31.
- 29. Lu K, Lu L, Suresh S. Strengthening materials by engineering coherent internal boundaries at the nanoscale. Science. 2009;324(5925):349-52.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-75bb0b69-4840-435a-a0f5-2ceb16f53e86
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