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Thermally Hardened Moulding and Core Sands with Hydrated Sodium Silicate Designed for Al Alloy Castings

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The necessity of obtaining high quality castings forces both researchers and producers to undertake research in the field of moulding sands. The key is to obtain moulding and core sands which will ensure relevant technological parameters along with high environmental standards. The most important group in this research constitutes of moulding sands with hydrated sodium silicate. The aim of the article is to propose optimized parameters of hardening process of moulding sands with hydrated sodium silicate prepared in warm-box technology. This work focuses on mechanical and thermal deformation of moulding sands with hydrated sodium silicate and inorganic additives prepared in warm-box technology. Tested moulding sands were hardened in the temperature of 140ºC for different time periods. Bending strength, thermal deformation and thermal degradation was tested. Chosen parameters were tested immediately after hardening and after 1h of cooling. Conducted research proved that it is possible to eliminate inorganic additives from moulding sands compositions. Moulding sands without additives have good enough strength properties and their economic and ecological character is improved.
Rocznik
Strony
132--137
Opis fizyczny
Bibliogr. 23 poz., fot., tab., wykr.
Twórcy
  • AGH University of Technology, Krakow, Poland
  • AGH University of Technology, Krakow, Poland
autor
  • AGH University of Technology, Krakow, Poland
Bibliografia
  • [1] Gröning, P., Schreckenberg, S. & Jenrich, K. (2015). Production of highly complex cylinder crankcases. GIESSEREI. 102(01), 42-47. (in German, part 1).
  • [2] Gröning, P., Schreckenberg, S. & Jenrich, K. (2015). Production of highly complex cylinder crankcases. GIESSEREI. 102(01), 48-53. (in German, part 2).
  • [3] Stauder, B.J., Kerber, H., Schumacher, P. (2016). Foundry sand core property assessment by 3-point bending test evaluation. Journal of Materials Processing Technology. 237, 188-196.
  • [4] Grabarczyk, A., Major-Gabryś, K., Dobosz, St.M., Jakubski, J., Bolibruchová, D. & Brůna, M. (2018). The influence of moulding sand type on mechanical and thermal deformation. Archives of Metallurgy and Materials. (accepted for printing).
  • [5] Major-Gabryś, K., Hosadyna-Kondracka, M., Grabarczyk, A. & Kamińska, J. (2018). Selection of hardening technology of moulding sand with hydrated sodium silicate binder devoted to aluminum alloys ablation casting. Archives of Metallurgy and Materials. (accepted for printing).
  • [6] Lewandowski, J.L. (1997). Materials for foundry moulds. Warszawa: WN AKAPIT. (in Polish).
  • [7] Liu, F.C., Fan, Z.T., Liu, X., Huang, Y. & Jiang, P. (2016). Effect of surface coating strengthening on humidity resistance of sodium silicate bonded sand cured by microwave heating. Materials and Manufacturing Processes. 31(12), 1639-1642.
  • [8] Liu, F., Fan, Z., Liu, X., Wang, H. & He, J. (2014). Research on humidity resistance of sodium silicate sand hardened by twice microwave heating process. Materials and Manufacturing Processes. 29(2), 184-187.
  • [9] Wang, J., Fan, Z., Zan, X. & Di, P. (2009). Properties of sodium silicate bonded sand hardened by microwave heating. China Foundry. 6(3), 191-196.
  • [10] Granat, K., Nowak, D., Pigiel, M., Stachowicz, M. & Wikiera, R. (2007). Microwaves energy in curing process of water glass molding sands. Archives of Foundry Engineering. 7(1), 183-188.
  • [11] Major-Gabryś, K. (2016). Environmentally friendly foundry moulding and core sands. Katowice-Gliwice: Archives of Foundry Engineering. (in Polish).
  • [12] Dańko, R., Dańko, J., Burbelko, A. & Skrzyński, M. (2014). Core Blowing Process - Assessment of Core Sands Properties and Preliminary Model Testing. Archives of Foundry Engineering. 14(1), 25-28.
  • [13] Producers website, on-line 20.07.2017: http://www.ask-chemicals.com/foundry-products/products/inotec-inorganic-binder-system/inotec-technological-advantages.html.
  • [14] Bieda, S. (2006). CORDIS inorganic binder system - properties and experience. In IX Conference Technical’2006 (pp. 63-71). Nowa Sól, Poland.
  • [15] Głód, A. (2007). CORDIS inorganic binder technology and machines. X Conference Technical’2007 (pp. 149-158), Nowa Sól, Poland.
  • [16] Fedoryszyn, A., Dańko, J., Dańko, R., Asłanowicz, M., Fulko, T. & Ościłowski, A. (2013). Characteristic of Core Manufacturing Process with Use of Sand, Bonded by Ecological Friendly Nonorganic Binders. Archives of Foundry Engineering. 13(3), 19-24.
  • [17] Grabarczyk, A., Dobosz, St.M., Major-Gabryś, K., Jakubski, J. & Morek, J. (2015). Elasticity - a New Quality Assessment Criterion for Moulding Sands. Archives of Foundry Engineering. 15(4), 39-42. (in Polish).
  • [18] Multiserw-Morek Company device specification (product catalogue).
  • [19] Multiserw-Morek Company website (2014) Retrieved February 4, 2018 from http://multiserw-morek.pl/products.
  • [20] Jakubski, J. & Dobosz, St.M. (2007) The thermal deformation of core and moulding sands according to the hot distortion parameter investigations. Archives of Metallurgy and Materials. 52(3), 421-427.
  • [21] Lemon, P.H.R.B., Morgan, A. D., Terron, C. & Youren, J. (1973). High-Temperature Properties of Furane Cold-set Resins. Foundry Trade. Journal. 134, 423-437.
  • [22] Jakubski, J. & Dobosz, St.M. (2003). Analysis of thermal deformation of core sands using apparatus DMA. Archives of Foundry Engineering. 3(9), 246-251.
  • [23] McIntyre, S. & Strobl, S.M. (1998). Adapting Hot Distortion Curves to Process Control. Foundry Management & Technology. March, 22-26.
Uwagi
PL
Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2018).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-7564f937-1f87-4be9-82ae-fa938606dcbf
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