PL EN


Preferencje help
Widoczny [Schowaj] Abstrakt
Liczba wyników
Tytuł artykułu

Impact of the Different Moulding Parameters on Properties of the Green Sand Mould

Autorzy
Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Sand Casting process depends mainly on properties of the green sand mould, sand casting requires producing green sand mould without failure and breakage during separation the mould from the model, transportation and handling. Production of the green sand mould corresponding to dimensions and form of the desired model without troubles depends on the properties of the green sand. Ratio of constituents, preparation method of the green sand, mixing and pressing processes determine properties of green sand. In the present work, study effect of the moulding parameters of bentonite content, mixing time, and compactability percentage on the properties of the green sand mould have been investigated. Design of experiments through Taguchi method was used to evaluate properties of permeability, compressive strength, and tensile strength of the green sand. It was found that 47% of compactability, 9(min) of mixing time, and 6% of bentonite content gives highest values of these properties simultaneously.
Rocznik
Strony
5--9
Opis fizyczny
Bibliogr. 21 poz., tab., wykr.
Bibliografia
  • [1] Ikebudu, K., Onyegirim, S. & Udeorah, P. (2021). Effect of green sand mixture with dextrin additives on mechanical properties of aluminum 6351. Global Journal of Engineering and Technology Advances. 06(02), 131-141. DOI: 10.30574/gjeta.2021.6.2.0013.
  • [2] Mishra, R., Gupta, N. & Joshi, D. (2016). Prediction of moulding sand properties using multiple regression methodology. Journal of Advanced Computing and Communication Technologies. 4(1), 1-4. ISSN: 2347-2804.
  • [3] Saikaew, C. & Wiengwiset, S. (2012). Optimization of molding sand composition for quality improvement of iron castings. Applied Clay Science. 67(68), 26-31. DOI: 10.1016/j.clay.2012.07.005.
  • [4] Zanetti, M.C. & Fiore, S. (2003). Foundry processes: the recovery of green moulding sands for core operations. Resources, Conservation and Recycling. 38(3), 243-254. DOI: 10.1016/S0921-3449(02)00154-4.
  • [5] Subba Reddy, Yong-Hyun Baek, Seong-Gyeong Kim, and Hur Bo Young. (2014). Estimation of permeability of green sand mould by performing sensitivity analysis on neural networks model. Journal of Korea Foundry Society. 34(3), 107-111. DOI: 10.7777/jkfs.2014.34.3.107.
  • [6] Desai, B., Mokashi, P., Anand R.L., Burli, S.B. & Khandal, S.V. (2016). Effect of additives on green sand molding properties using design of experiments and taguchi's quality loss function: an experimental study. IOP Conference Series: Materials Science and Engineering. 149, 012006, 1-17. DOI: 10.1088/1757-899X/149/1/012006.
  • [7] Paul, A. (2011). Effects of the moisture content on the foundry properties of yola natural sand. Leonardo Electronic Journal of Practices and Technologies. 10(19), 85-96. ISSN 1583-1078.
  • [8] Atanda, P.O, Olorunniwo, O.E., Alonge, K. & Oluwole, O.O. (2012). Comparison of bentonite and cassava starch on the moulding properties of silica sand. International Journal of Materials and Chemistry. 2(4), 132-136. DOI: 10.5923/j.ijmc.20120204.03.
  • [9] Chang, Y. & Hocheng, H. (2001). The flowability of bentonite bonded green moulding sand, Journal of material processing technology. 3(1-3), 238-244. DOI: 10.1016/S0924-0136(01)00639-2.
  • [10] Strobl, S.M. (1995). How to improve green sands through more effective mulling. Modern Casting. 85(2), 40-43.
  • [11] Khandelwal, H. & B. Ravi, B. (2016). Effect of molding parameters on chemically bonded sand mold properties. Journal of Manufacturing Processes. 22, 127-133. DOI: 10.1016/j.jmapro.2016.03.007.
  • [12] Gefhorst, C., Seden, W., Iiman, R. Podobed, O., Lafay, V. & Tilch, W. (2010). Reduction of green sand emission by minimum 25%: case study. China Foundry. 7(4), 419-424.
  • [13] Ihom, A.P. & Offiong, A. (2014). The study of green compression strength of a green sand mould using statistical approach. Materials Sciences and Applications. 5(12), 876-882. DOI: 10.4236/msa.2014.512089.
  • [14] Abdulamer, D. & Kadauw, A. (2021). Simulation of the moulding process of bentonite-bonded green sand. Archives of Foundry Engineering. 21(1), 67-73. DOI 10.24425/afe.2021.136080.
  • [15] Abdulamer, D. (2021). Investigation of flowability of the green sand mould by remote control of portable flowability sensor. Archives of Materials Science and Engineering. 112(2), 70-76. DOI:10.5604/01.3001.0015.6289.
  • [16] Bast, J., Abdulamer, D., Kadauw, A. & Hentschel, B. (2018). New Investigation of Material-Dependent Control of Flowability in Green Sand Process. In Proceedings of the 73rd World Foundry Congress “Creative Foundry”, Cracow, Poland.
  • [17] Surekha, B., Lalith K.K., Abhishek K.P. Vundavilli. P.R. & Parappagoudar, M.B. (2012). Multi objective optimization of green sand mould system using evolutionary algorithms. The International The Journal of Advanced Manufacturing Technology. 58, 9-17. https://doi.org/10.1007/s00170-011- 3365-8.
  • [18] Kumar, S., Satsangi, P.S. & Prajapati, D.R. (2011). Optimization of green sand-casting process parameters of a foundry by using Taguchi’s method. The International Journal of Advanced Manufacturing Technology. 55, 23-34. https://doi.org/10.1007/s00170-010-3029-0. [19] Pulivarti, S.R. & Birru, A.K. (2018). Optimization of green sand mould system using Taguchi based grey relational analysis. China Foundry. 15(2), 152-159. https://doi.org/10.1007/s41230-018-7188-1.
  • [20] Gupta, N., Khandelwal, K., Dutta, S. & Pattanayek, P. (2006). Modelling of green sand mould system through the design of experiments. Indian Foundry Journal. 52(9), 33-38. ISSN: 0379-5446.
  • [21] Abdulamer, D. & Kadauw, A. (2019). Development of mathematical relationships for calculating material dependent flowability of green molding sand. Journal of Materials Engineering and Performance. 28(7), 3994-4001. DOI: https://doi.org/10.1007/s11665-019-04089-w.
Uwagi
Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-74c9dbf7-4943-4d9b-8fe6-d325807d9883
JavaScript jest wyłączony w Twojej przeglądarce internetowej. Włącz go, a następnie odśwież stronę, aby móc w pełni z niej korzystać.