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Influence of pick layouts on the performance of bolter miner cutting head

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
A bolter miner is a new type of mining machinery with cutting and anchoring functions. In order to study the best pick layout of bolter miner cutting head. Based on the constitutive relation of Holmquist-Johnson-Cook (HJC), three simulation models of different cutting heads were established, and the whole crushing process of coal-rock was simulated by finite element method (FEM). The influence of the cutting head on the cutting performance under the condition of different rotational speeds and pick layouts was intensively studied. The results show that the relationship of load fluctuation coefficient among the three pick layouts is as follows: sequential type > hybrid type I > checkerboard type. The circumferential pick layouts can reduce the load fluctuation coefficient of cutting head. The rotational speed from 20 to 40 r/min, the torque linearly decreases with the increase of rotational speed. The rota-tional speed increases from 40 to 50 r/min, the cutting torque is relatively stable. The specific energy of chessboard type is relatively higher than the other three cutting heads. The difference of specific energy between sequential type and hybrid type I is not more than 5.5%, and the reality of the simulation is verified by cutting experiments. The results were successfully applied to the first shield type bolter miner in China.
Słowa kluczowe
Czasopismo
Rocznik
Tom
Strony
147--160
Opis fizyczny
Bibliogr. 22 poz., rys., tab.
Twórcy
autor
  • Institute of Light Alloy, Central South University, Changsha, Hunan 410083, China
  • State Key Laboratory of High Performance Complex Manufacturing, Changsha Hunan 410083, China
autor
  • Institute of Light Alloy, Central South University, Changsha, Hunan 410083, China
  • State Key Laboratory of High Performance Complex Manufacturing, Changsha Hunan 410083, China
autor
  • Institute of Light Alloy, Central South University, Changsha, Hunan 410083, China
  • State Key Laboratory of High Performance Complex Manufacturing, Changsha Hunan 410083, China
autor
  • China Railway Construction Heavy Industry Co., LTD, Changsha 410100, China
autor
  • China Railway Construction Heavy Industry Co., LTD, Changsha 410100, China
autor
  • State Key Laboratory of High Performance Complex Manufacturing, Changsha Hunan 410083, China
Bibliografia
  • BERTIGNOLL H., 1995, Alpine bolter miner Austrian technology for rapid roadway development, Mining Technology, Vol. 77, No. 886, 163–165.
  • MA C.B., 2017, Study of load characteristics by bolter miner cutting unit, Railway Construction Technology, Vol. 4, 124–126.
  • ESTERHUIZEN G.S., TULU I.B., 2016, Analysis of alternatives for using cable bolts as primary support at two low-seam coal mines, International Journal of Mining Science and Technology, Vol. 26, 23–30.
  • LEEMING J., FLOOK S., ALTOUNYAN P., 2001, Bolter miners for longwall development, Gluckauf: Die Fachzeitschrift für Rohstoff, Bergbau und Energie, Vol. 137, No. 11, 633–637.
  • ROSTAMI J., BAHRAMPOUR S., RAY A. et al., 2015, Measurement and analysis of noise and acoustic emission on a roof bolter for identification of joints and in rock, Journal of the Acoustical Society of America, Vol. 137, 869–875.
  • GAO K.D., DU C.L., LIU S.Y. et al., 2012, Model test of helical angle effect on coal loading performance of shear drum, International Journal of Mining Science and Technology, Vol. 22, 165–168.
  • ZHAO L.J., HE J.Q., 2011, Effect of pick arrangement on the load of shearer in the thin coal seam, Journal of China Coal Society, Vol. 36, 1401–1406.
  • ZHANG Q.Q., HAN Z.N., ZHANG M.Q. et al., 2016, Experimental study of breakage mechanisms of rock induced by a pick and associated cutter spacing optimization, Rock and Soil Mechanics, Vol. 37, No. 8, 2172–2179.
  • RAUENZAHN R.M., TESTER J.W., 1989, Rock failure mechanisms of flame-jet thermal spallation drilling. Theory and experimental testing, International Journal of Rock Mechanics and Mining Sciences, Vol. 26, 381–399.
  • QIAO S., XIA Y.M., LIU Z.Z. et al., 2017a, Finite element analysis of load characteristic of shield bolter miner cutting head under complex coal seam condition, Mining Science, Vol. 24, 85–97.
  • QIAO S., XIA Y.M., LIU Z.Z. et al., 2017b, Performance evaluation of Bolter miner cutting head by using multicriteria decision-making approaches, Journal of Advanced Mechanical Design Systems and Manufacturing, Vol. 11, 1–10.
  • YASAR S., YILMAZ A.O., 2017, A novel mobile testing equipment for rock cuttability assessment: vertical rock cutting rig (VRCR), Rock Mechanics and Rock Engineering, Vol. 50, 857–869.
  • HEYDARSHAHY S.A., KAREKAL S., 2017, Investigation of PDC cutter interface geometry using 3D FEM modelling, International Journal of Engineering Research in Africa, Vol. 29, 45–53.
  • HOSEINIE S.H., ATAEI M., KHALOKAKAIE R. et al., 2012, Reliability analysis of the cable system of drum shearer using the power law process model, International Journal of Mining, Reclamation and Environment, Vol. 26, 309–323.
  • XU T., RANJITH P.G., AU S.K. et al., 2015, Numerical and experimental investigation of hydraulic fracturing in Kaolin clay, Journal of Petroleum Science and Engineering, Vol. 134, 223–236.
  • VIERHAUS R., 2002, Development of a high-performance drivage by “Bolter–Miner” technology, Gluckauf: Die Fachzeitschrift für Rohstoff, Bergbau und Energie, Vol. 138, 425–429.
  • VIERHAUS R., 2002, Development of a high-performance drivage by “Bolter–Miner” technology, Gluckauf: Die Fachzeitschrift für Rohstoff, Bergbau und Energie, Vol. 138, No. 9, 425–429.
  • YU W.J., DU S.H., WANG W.J., 2014, Prediction of instability and mechanism of multi-factor comprehensive action on mine goaf, International Journal of Engineering Research in Africa, Vol. 13, 39–48.
  • LI X.H., LI T., JIAO L., et al., 2016, Development of cutting load simulation system and its simulation study on drum shearer, Journal of China Coal Society, Vol. 41, No. 2, 502–506.
  • ZHU X.H., LI H., 2015, Numerical simulation on mechanical special energy of PDC cutter rock-cutting, Journal of Basic Science and Engineering, Vol. 23, 182–191.
  • ABDOLREZA Y.C., SIAMAK H.Y., 2013, A new model to predict roadheader performance using rock mass properties, Journal of Coal Science Engineering, Vol. 19, 51–56.
  • GUNES Y.N., YURDAKUL M., GOKTAN R.M., 2007, Prediction of radial bit cutting force in high-strength rocks using multiple linear regression analysis, International Journal of Rock Mechanics and Mining Sciences, Vol. 44, 962–970.
Uwagi
Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2019).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-73e4bef9-497d-4b78-ae44-f61a81770629
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