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The hybrid composite is fabricated by powder metallurgy technique. The addition of ceramic reinforcements to the matrix phase helps in attaining tribological properties. Initially, the metal powders are prepared by atomization and reduction process. To reduce oxidation of pure metals, electrolytic process is carried out. The crushing, milling and sintering process are carried after atomization to obtain fine grain sized particles; these are then characterized using Scanning Electron Microscope (SEM), X-Ray Diffractometer (XRD). The obtained particles are then blended and compacted to attain better hardness and wear resistant of the materials. The hybrid composites prepared for the analysis by reinforcing 15%Ni-8%Sn-4%B4C to the matrix phase Cu. The pin-on-disc method is incorporated to study the wear rate, hardness and co-efficient of friction. By varying the contribution parameters such as load 10 N-25 N, sliding distance 400 mm-1000 mm and sliding speed, the matrix phase materials exhibited rigorous wear, whereas the reinforced hybrid composite (Cu-15%Ni-8%Sn-4%B4C) provide good strength and wear resistant and also reduced volume loss of 25×10-5cm3 and 110×10-5cm3 for 10 N load with 400 mm and 1000 mm sliding distance even at sintering temperature of 900°C. The microstructure and morphology of the worn surface is analyzed using Scanning Electron Microscopy images. The sintered density of the hybrid composite is less due to reduced number of pores and so material defect is also condensed.
Słowa kluczowe
Wydawca
Czasopismo
Rocznik
Tom
Strony
1027--1037
Opis fizyczny
Bibliogr. 21 poz., fot., rys.
Twórcy
autor
- Wollo University, School of Mechanical and Chemical Engineering, Kombolcha Institute of Technology, Kombolcha, Ethiopia
autor
- Mahendra Engineering College, Department of Mechanical Engineering, Namakkal, Tamilnadu, India
autor
- Automobile Engineering, New Horizon College of Engineering, Bengaluru. India
autor
- St Xavier’s Catholic College of Engineering, Department of Electronics and Communication Engineering, Nagercoil, Tamilnadu, India
Bibliografia
- [1] G. Karthikeyan, G.R. Jinu, Dry sliding wear behavior optimization of stir cast lm6/zro2 composites by response surface methodology analysis. Trans. Can. Soc. Mech. Eng. 40, 351-369 (2016). DOI: https://doi.org/10.1016/j.jmrt.2019.10.082
- [2] K. Palanikumar, R. Karthikeyan, Assessment of factors influencing surface roughness on the machining of Al/SiC particulate composites. Mater. Des. 28, 1584-1591 (2007). DOI: http://dx.doi.org/10.1016%2Fj.matdes.2006.02.010
- [3] S.F. Moustafa, Z. Abel Hamid, A.M. Abd-Elhay, Copper matrix SiC and Al2O3 particulate composites by powder metallurgy technique. Mater. Lett. 53, 244-249 (2002). DOI: http://dx.doi.org/10.1016/S0167-577X(01)00485-2
- [4] J.W. Kaczmar, K. Pietrzak, W. Wlosinski, The production and application of metal matrix composite materials. J. Mater. Process. Technol. 106, 58-67 (2000). DOI: https://doi.org/10.1016/S0924-0136(00)00639-7
- [5] J.B. Singh, W. Cai, P. Bellon, Dry sliding of Cu-15Ni-8Sn bronze: Wear behavior and microstructures. Wear 263, 830-841 (2007). DOI: https://doi.org/10.1016/j.wear.2007.01.061
- [6] Kerim Emre Oksuz, A study on Al2O3/SiC/B4C reinforced Cu-Sn matrix composite by warm compaction powder metallurgy. Adv. Mat. Res. 11282 123-126 (2015). DOI: http://dx.doi.org/10.4028/www.scientific.net/AMR.1128.123
- [7] S. Huai Pan, Cancan Zhao, Weiwei Zhu, Feilong Jiang, Jian Zhou, Fuzeng Ren, Sliding wear behavior of spark plasma-sintered Cu-6Pct Cr alloy at room and elevated temperatures. Metall. Mater. Ttrans. 50, 3132-3147 (2019). DOI: http://dx.doi.org/10.1007/s11661-019-05243-8
- [8] S. Kamrani, R. Riedel, S.M. Seyedreihani, H.J. Kleebe, Effect of reinforcement volume fraction on the mechanical properties of Al-SiC nano composites produced by mechanical alloying and consolidation. J. Compos. Mater. 44, 313-325 (2010). DOI: http://dx.doi.org/10.1177/0021998309347570
- [9] A. Lakshmikanthan, S. Angadi, V. Malik, K.K. Saxena, C. Prakash, S. Dixit, K.A. Mohammed, Mechanical and Tribological Properties of Aluminum-Based Metal-Matrix Composites. Materials 15, 6111 (2022). DOI: https://doi.org/10.3390/ma15176111
- [10] R. Casati, M. Vedani, Metal Matrix Composites Reinforced by Nano-Particles - A Review. Metals 4,65-83 (2014). DOI: https://doi.org/10.3390/met4010065
- [11] M. Lieblich, J. Crrochano, J. Ibanez, V. Vadillo, J.C. Walker, W.M. Rainforth, Subsurface modifications in powder metallurgy aluminium alloy composites reinforced with inter-metallic MoSi2 particles under dry sliding wear. Wear 309, 126-133 (2014). DOI: https://doi.org/10.1016/j.wear.2013.11.012
- [12] T.R. Hemanth Kumar, R.P. Swamy, T.K. Chandrashekar, An experimental investigation on wear test parameters of metal matrix composites using Taguchi technique. Indian J. Eng. Mater. Sci. 20, 329-333 (2013).
- [13] Peter A. Dearnley, E.M. Trent, Wear mechanism of coated carbide tools. Met. Mater. Int. 9, 1, 60-75 (2013). DOI: http://dx.doi.org/10.1179/030716982803285909
- [14] A.J. Gant, M.G. Gee, Wear of tungsten carbide-cobalt hardmetals and hot isostatically pressed high speed steels under dry abrasive conditions. Wear 251, 908-915 (2011). DOI: http://dx.doi.org/10.1016/S0043-1648(01)00749-9
- [15] Y. Korobov, Y. Khudorozhkova, H. Hillig, A. Vopneruk, S. Burov, P. Balu, The effect of thickness on the properties of laser-deposited NiBSi-WC coating on a Cu-Cr-Zr substrate. Photonics 6, 1-10 (2019). DOI: https://www.mdpi.com/2304-6732/6/4/127#
- [16] Oksuz Kenm Emre, A study on Al2O3/SiC/B4C reinforced Cu-Sn matrix composite by warm compaction powder metallurgy. Adv. Mat. Res. 1128, 123-126 (2015). DOI: http://dx.doi.org/10.4028/www.scientific.net/AMR.1128.123
- [17] S.F. Moustafa, Z. Abdel-Hamid, A.M. Abd-Elhay, Copper matrix Sic and Al2O3 particulate composites by powder metallurgy technique. Mater. Lett. 53, 244-249 (2002). DOI: http://dx.doi.org/10.1016/S0167-577X(01)00485-2
- [18] Haiter Lenin Allasi, Vettivel Singaravel Chidambaranathan, Mary Vasanthi Soosaimariyan, Wear Behaviour of a Cu-Ni-Sn Hybrid Composite Reinforced with B4C Prepared by Powder Metallurgy Technique. Journal of Mechanical Engineering 69, 5-6, 275-283, (2023). DOI: https://doi.org/10.5545/sv-jme.2022.423
- [19] S.C. Tjong, K.C. Lau, Abrasive wear behavior of TiB2 particle-reinforced copper matrix composites. Mater. Sci. Eng. 282, 183-186 (2000). DOI: https://doi.org/10.1016/j.compositesa.2005.05.038
- [20] Kerim Emre Oksuz, Hanlar Bagirov, Hasan Yilmaz, Buket Silahsor, Vedatyildirim, The effect of Al2O3-SiC and B4C additions on mechanical properties of CuSn matrix composites for cutting tools. Adv. Mat. Res. 31, 1-6 (2013). DOI: http://dx.doi.org/10.4028/www.scientific.net/AMR.685.15
- [21] Ahmet Ozan Gezerman, Burcu Didem Corbacioglu, Effects of mechanical alloying on sintering behavior of Tungsten Carbide-Cobalt hard metal system. Adv. Mater. Sci. Eng. 10, 1-12 (2017). DOI: https://doi.org/10.1155/2017/8175034
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-732b6e5b-e0d6-408f-b730-b2714a15f421
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