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Approach to feed drive load measurements in heavy turning

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Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
It is well known that the forces loading the feed axes carry a lot of information about the machining process. The measurement of the forces opens the possibility of implementing such functions as cutting tool condition diagnosis, tool breakage detection and adaptive feed control aimed at maintaining constant loading. Hence inexpensive, but usable in industrial conditions, force sensors are sought for the steerable axes. The article describes a feed drive load measuring system based on industrial force sensors. These are strain gauge sensors located in the ball screw area. The system was designed for compressive and tensile forces of up to 30 kN. The effect of nonaxial forces on the measurement error is examined. The proposed system does not introduce any new elements into the machine structure and requires only its minor modifications. The system was tested in a strength testing machine.
Rocznik
Strony
41--58
Opis fizyczny
Bibliogr. 19 poz., rys., tab.
Twórcy
autor
  • Department of Machine Tools and Mechanical Technologies, Wroclaw University of Science and Technology, Poland
  • Department of Machine Tools and Mechanical Technologies, Wroclaw University of Science and Technology, Poland
Bibliografia
  • [1] ALTINTAS Y., ABELE E., BRECHER C., 2011, Machine Tools Spindle Units, CIRP Annals-Manufacturing Technology, 59, 781–802.
  • [2] CHEN J.S., CHEN K.W., 2005, Bearing Load Analysis and Control of a Motorized High Speed Spindle, International Journal of Machine Tools and Manufacture, 45, 12–13, 1487–1493.
  • [3] JEDRZEJEWSKI J., 1998, An Approach to Integrating Intelligent Diagnostics and Supervision of Machine Tools, Journal of Intelligent Manufacturing, 9/4, 295–302.
  • [4] JEDRZEJEWSKI J., 1985, Selected Diagnostic Methods for Machine Tools Acceptance Tests, CIRP Annals, 34/1, 343–346.
  • [5] BRECHER Ch., HIRSCH P., WECK M., 2004, Compensation of Thermo-Elastic Machine Tool Deformation Based on Control Internal Data, CIRP Annals, 53/1, 299–304.
  • [6] ROY R., 2016, Continuous Maintenance and the Future–Foundations and Technological Challenges, CIRP Annals, 65/2, 667–688.
  • [7] VERL A., FREY S., 2010, Correlation Between Feed Velocity and Preloading in Ball Screw Drives, CIRP Annals, 59/1, 429–432.
  • [8] JEDRZEJEWSKI J., 2019, Ball Screw Unit Precise Modelling with Dynamics of Loads and Moving Heat Sources Taken into Account, Journal of Machine Engineering, 19/4,27–41.
  • [9] JEMIELNIAK K., KOSMOL J., 1995, Tool and Process Monitoring – State of Art and Future Prospects, Scientific Papers of the Institute of Mechanical Engineering and Automation of the Technical University of Wroclaw, 61, 90–112.
  • [10] SKOCZYŃSKI W., STEMBALSKI M., ROSZKOWSKI A., JANKOWSKI T., TUREK P., PIÓRKOWSKI P., 2016, Sensors in the Contemporary CNC Machine Tools, Mechanik, 11/2016, 1740–1747, (in Polish).
  • [11] MĘDYK. P., JĘDRZEJEWSKI J., KASPRZAK M., 2019, CNC Machine Tool Error Compensation System Implementation Strategies and Their Constraints, Journal of Machine Engineering, 19/4, 70–81.
  • [12] MONOSTORI L., 2016, Cyber-Physical Systems in Manufacturing, CIRP Annals, 65/2, 621–641.
  • [13] FILIPOWICZ K., BIEDUNKIEWICZ W., KROLIKOWSKI M., GRZESIAK D., 2010, Machining of Resilient Wheelsets on Wheel-Turning Lathes, DAAAM International Scientific Book, Chapter 5, 41–48.
  • [14] STRYCZEK R., SZCZEPKA W., 2016, Process Factors of Impact on OEE for Lathes for Machining of Wheelset, Journal of Machine Engineering, 16/3, 126–140.
  • [15] YOU Z., YULONG Z., XIAOHUI G., 2018, The Development of a Triaxial Cutting Force Sensor Based on a MEMS Strain Gauge, Micromachines, 9/1, 30.
  • [16] KHOMENKO A., KORICHO E.G., MAHMOODUL H., CLOUD G., 2016, Bolt Tension Monitoring with Reusable Fibre Bragg-Grating Sensors, The Journal of Strain Analysis for Engineering Design, 51/2, 101–108.
  • [17] TETI R., JEMIELNIAK K., O’DONELL G., DORNFELD D., 2010, Advanced Monitoring of Machining Operations, CIRP Annals – Manufacturing Technology, 59, 717–739.
  • [18] FRIEDRICH C., KAUSCHINGER B., IHLENFELDT S., 2020, Stiffness Evaluation of a Hexapod Machine Tool with Integrated Force Sensors, Journal of Machine Engineering, 20/1, 58–69.
  • [19] INTERNATIONAL ORGANIZATION FOR STANDARIZATION, 1984, Basic Quantities in Cutting and Grinding — Part 4: Forces, Energy, Power, (ISO Standard No. 3002-4:1984).
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2021).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-72a3cfda-d4fc-4d09-b8d3-1fba61797378
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