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The paper presents issues related to the technology of layered castings manufactured in the system: working part made of high-chromium steel X46Cr13 - base part made of gray cast iron with flake graphite, using the mould cavity preparation technology. Considering the high hardenability of the above-mentioned steel grade, the aim of the research was to optimize the casting parameters of gray cast iron in such a way that it would be possible to perform heat treatment of X46Cr13 steel directly in the casting mould. As part of the research, the geometry of the working and base parts of layered castings was selected, and guidelines for mould technology from the point of view of the moulding sand were developed. In order to control the cooling rate, three matrix of the moulding sand were used - quartz sand, chromite sand and silicon carbide, with the same granularity. The thermal conductivity coefficient of sands made on selected matrix, bound with synthetic resin in the ratio of 30:1, was experimentally determined. Then, the bimetal casting process in a given mass was simulated in the MagmaSoft® (ver. 5.4.1). The purpose of the simulation was to determine the maximum virtual temperature Tm in the thermal center of the outer surface of the X46Cr13 steel insert. From the point of view of the research purpose, the insert was expected to heat up to the austenitization temperature, i.e. at least 950°C.
Czasopismo
Rocznik
Tom
Strony
119--126
Opis fizyczny
Bibliogr. 26 poz., il., tab., wykr.
Twórcy
autor
- Silesian University of Technology, Faculty of Mechanical Engineering, Gliwice, Poland
autor
- AGH University of Science and Technology, Faculty of Foundry Engineering, Krakow, Poland
Bibliografia
- [1] Li Y., Gong, M., Wang, K., Li, P., Yang, X. & Tong, W. (2018). Diffusion behavior and mechanical properties of high chromium cast iron/ low carbon steel bimetal. Materials Science and Engineering A. 718, 260-266. https://doi.org/10.1016/j.msea.2018.01.111.
- [2] Xiong B., Cai, C., Wan, H. & Lu, B. (2011). Fabrication of high chromium cast iron and medium carbon bimetal by liquid- solid casting in electromagnetic induction field. Materials and Design. 32(5), 2978-2982. https://doi.org/10.1016/j.matdes.2011.01.006.
- [3] Xiong B., Cai, C. & Lu, B. (2011). Effect of volume ration of liquid to solid on the interfacial microstructure and mechanical properties of high chromium cast iron and medium chromium carbon steel bimetal. Journal of Alloys and Compounds. 509(23), 6700- 6704. https://doi.org/10.1016/j.jallcom.2011.03.142.
- [4] Przyszlak, N., Wróbel, T. & Dulska, A. (2021). Influence of moulding materials on the self-hardening of X46Cr13 steel / grey cast iron bimetallic castings. Archives of Metallurgy and Materials. 66(1), 43-50. DOI: 10.24425/amm.2021.134757.
- [5] Ramadan, M. (2015). Interface characterization of Bimetallic Casting with 304 Stainless Steel Surface Layer and Gray Cast Iron Base. Advanced Materials Research. 1120-1121, 993-998. DOI:10.4028/www.scientific.net/AMR.1120-1121.993.
- [6] Ibrahim, M.M., El-Hadad, S. & Mourad, M. (2020). Effect of liquid-solid volume ratios on the interfacial microstructure and mechanical properties of high chromium cast iron and low carbon steel bimetal. Material Researches Express. 6(12), 1265c2. DOI 10.1088/2053-1591/ab6372.
- [7] Avci, A., Ikaya, N., Simsir, M. & Akdemir, A. (2009). Mechanical and microstructural properties of low carbon steel plate reinforced grey cast iron. Journal of Materials Processing Technology. 209(3), 1410-1416. https://doi.org/10.1016/j.jmatprotec.2008.03.052.
- [8] Przyszlak, N. & Wróbel, T. (2019). Self-hardening of X46Cr13 steel integrated with base from grey cast iron in bimetallic system. Archives of Foundry Engineering. 19(2), 29-34. DOI: 10.24425/afe.2019.127112.
- [9] Blicharski, M. (2004). Material Engineering Steel. Warszawa: WNT. (in Polish).
- [10] Brytan, Z. (2018). Manual of stainless steel. Warszawa: Stowarzyszenie Stal Nierdzewna. (in Polish).
- [11] Ibrahim, M.M., El-Hadad, S. & Mourad, M. (2020). Effect of liquid-solid volume ratios on the interfacial microstructure and mechanical properties of high chromium cast iron and low carbon steel bimetal. Material Researches Express. 6(12), s. 1265c2. DOI 10.1088/2053-1591/ab6372.
- [12] Wrobel, T. (2014). Characterization of Bimetallic Casting with an Austenitic Working Surface Layer and Unalloyed Cast Steel Base. Journal of Materials Engineering and Performance. 23(5), 1711-1717. https://doi.org/10.1007/s11665-014-0953-4.
- [13] Ignaszak, Z. (1989). Thermo-physical properties of materials in terms of forms of casting solidification process control. Poznań: Wydawnictwo Politechniki Poznańskiej. (in Polish)
- [14] Krajewski, P.K., Suchy, J.S, Piwowarski, G. & Krajewski, W.K. (2015). High Temperature Thermal Properties of Bentonite Foundry Sand. Archives of Foundry Engineering. 15(2), 47-50
- [15] Cholewa, M., Baron, C. & Kozakiewicz, Ł. (2015) Influence of Heat Insulating Moulding Sand on Grey Cast Iron Microstructure. Archives of Foundry Engineering. 15(spec.3), 119-123. (in Polish).
- [16] Azom Materials. Retrieved September 9, 2022 from www.azom.com.
- [17] Lewandowski, J. (1997). Materials for casting moulds. Kraków: Akapit. (in Polish).
- [18] Taylor & Francis Online. Retrieved September 9, 2022 from www.tandfonline.com.
- [19] Retrieved September 9, 2022 from www.what-when-how.com
- [20] Wrobel, T., Szajnar, J., Cholewa, M., Wróbel, P. & Tenerowicz, S. (2012). Bimetallic castings with chromium – nickel working layer. Archives of Foundry Engineering. 12(si 2), 81-86. (in Polish)
- [21] Li, Y., Gong, M., Wang, K., Li, P., Yang, X. & Tong, W. (2018). Diffusion behavior and mechanical properties of high chromium cast iron/ low carbon steel bimetal. Materials Science and Engineering A. 718, 260-266. https://doi.org/10.1016/j.msea.2018.01.111.
- [22] Wróbel, T. (2016). Layer castings made by preparing the mold cavity with a monolithic insert. Katowice-Gliwice: Archives of Foundry Engineering. (in Polish).
- [23] Pawłowski, A., Morgiel, J., Faryna, M., Górski, L. & Grzonka, J. (2008). Structure analysis of the plasma sprayed Al2O3-SiO2coating on metallic substrate. Archives of Metallurgy and Materials. 53(3), 679-682.
- [24] Gawroński, J., Szajnar, J. & Wróbel, P. (2004). Study on theoretical bases of receiving composite alloy layers on surface of cast steel castings. Journal of Materials Processing Technology. 157-158, 679-682.
- [25] Sallam, H.E.M., El-Aziz, Kh. Abd, El- Raouf, H. Abd. i Elbanna, E.M. (2013). Failure analysis and flexural behaviour of high chromium white cast iron and AISI4140 Steel bimetal beams. Materials and Design. 52, 974-980.
- [26] Kazemi, M., Kiani-Rashid, A.R. & Nourain, A. (2013). Impact toughness and microstructure of continuous medium carbon steel bar- reinforced cast iron composite. Materials Science and Engineering A. 559, 135-138.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-71f68616-be3d-4289-bcd5-01cee2fbb2d2