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Incremental sheet forming (ISF) is a flexible manufacturing process for sheet metal parts in small to medium quantities. Successive movements of a stylus create the geometry of the sheet metal part. ISF can be performed with or without a counter tool. By using counter tools, the geometry deviation of the formed sheet metal part can be reduced. To achieve the broader application of ISF, counter tools must be cost-effective, fast, and individually producible, even for batch sizes of only one part. In addition to milling, which has been the main method used to date, additive manufacturing (AM) also makes it possible to meet these requirements for flexible counter tool production. To investigate the suitability of AM for the production of counter tools for the ISF and to learn more about the load on the counter tool, a cylindrical counter tool made of polylactic acid (PLA) was produced using the fused filament fabrication (FFF) process. This counter tool was used for the ISF of drawing steel. Based on the force measurement results, a first step towards suitability evaluation of 3D-printed counter tools for ISF was taken, and possibilities, as well as application limits for such counter tools were discussed.
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43--49
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Bibliogr. 13 poz., rys.
Twórcy
autor
- Fraunhofer Institute for Machine Tools and Forming Technology IWU, Reichenhainer Strasse 88, 09126 Chemnitz, Germany
autor
- Fraunhofer Institute for Machine Tools and Forming Technology IWU, Reichenhainer Strasse 88, 09126 Chemnitz, Germany
autor
- Fraunhofer Institute for Machine Tools and Forming Technology IWU, Reichenhainer Strasse 88, 09126 Chemnitz, Germany
autor
- Fraunhofer Institute for Machine Tools and Forming Technology IWU, Reichenhainer Strasse 88, 09126 Chemnitz, Germany
autor
- VSB – Technical University of Ostrava, 17 Listopadu 2172/15, 708 00 Ostrava-Poruba, Czech Republic
autor
- VSB – Technical University of Ostrava, 17 Listopadu 2172/15, 708 00 Ostrava-Poruba, Czech Republic
autor
- VSB – Technical University of Ostrava, 17 Listopadu 2172/15, 708 00 Ostrava-Poruba, Czech Republic
Bibliografia
- Aerens, R., Eyckens, P., & Van Bael, A., Duflou, J.R. (2010). Force prediction for single point incremental forming deduced from experimental and FEM observations. International Journal of Advanced Manufacturing Technology, 46, 969–982.
- Azevedo, N.G., Farias, J.S., Bastos, R.P., Teixeira, P., Davim, J.P., & de Sousa, R.J.A. (2015). Lubrication aspects during single point incremental forming for steel and aluminum materials. International Journal of Precision Engineering and Manufacturing, 16(3), 589–595. https://doi.org/10.1007/s12541-015-0079-0.
- Belchior, J., Guines, D., Leotoing, L., & Ragneau, E. (2013). Force prediction for correction of robot tool path in single point incremental forming. Key Engineering Materials, 554–557, 1282–1289. https://doi.org/10.4028/www.scientific.net/KEM.554-557.1282.
- Belchior, J., Leotoing, L., Guines, D., Courteille, E., & Maurine, P. (2014). A process/machine coupling approach: application to robotized incremental sheet forming. Journal of Materials Processing Technology, 214(8), 1605–1616. https://doi.org/10.1016/j.jmatprotec.2014.03.005.
- Chera, I., Bologa, O., Racz, G., Brea R., & Crenganis, M. (2013). FEM researches regarding incremental forming process. Annals of the Oradea University, Fascicle of Management and Technological Engineering, 1, 53–58. https://www.imt.uoradea.ro/auo.fmte/files-2013-v1/Chera%20Ionut%201.pdf.
- Honarpisheh, M., Abdolhoseini, M., & Amini, S. (2016). Experimental and numerical investigation of the hot incremental forming of Ti-6Al-4 V sheet using electrical current. International Journal of Advanced Manufacturing Technology, 83(9–12), 2027–2037. https://doi.org/10.1007/s00170-015-7717-7.
- Klinger, T. (2022). Untersuchung zur Eignung FDM-gefertigter Werkzeugelemente fuer die inkrementelle Blechumformung. Fraunhofer IWU, Chemnitz.
- Kumar, A., Gulati, V., Kumar, P., & Singh, H. (2019). Forming force in incremental sheet forming: a comparative analysis of the state of the art. Journal of the Brazilian Society of Mechanical Sciences and Engineering, 41(6), 251. https://doi.org/10.1007/s40430-019-1755-2.
- Langner, C. (2022). Inkrementelle Blechbearbeitung mit 3D-gedruckten Patrizen. Fraunhofer IWU, Chemnitz.
- Li, Y., Daniel, W.J.T., & Meehan, P.A. (2017). Deformation analysis in single-point incremental forming through finite element simulation. International Journal of Advanced Manufacturing Technology, 88(1–4), 255–267. https://doi.org/10.1007/s00170-016-8727-9.
- Mohammadi, A., Qin, L., Vanhove, H., Seefeldt, M., Van Bael, A., & Duflou, J.R. (2016). Single point incremental forming of an aged AL-Cu-Mg alloy: influence of pre-heat treatment and warm forming. Journal of Materials Engineering and Performance, 25(6), 2478-2488. https://doi.org/10.1007/s11665-016-2055-y.
- Rieger, M., Störkle D.D., Thyssen, L., & Kuhlenkötter, B. (2017). Robot-based additive manufacturing for flexible die-modelling in incremental sheet. AIP Conference Proceedings, 1896, 040012. https://doi.org/10.1063/1.5008038.
- Zhai, W., Li, Y., Cheng, Z., Sun, L., Li, F., & Li, J. (2020). Investigation on the forming force and surface quality during ultrasonic-assisted incremental sheet forming process. International Journal of Advanced Manufacturing Technology, 106(7–8), 2703–2719. https://doi.org/10.1007/s00170-019-04870-0.
Uwagi
Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-7137263f-5fe9-4efb-8e6c-b16787ca0cf7
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