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Fabrication of ceramic preforms based on Al2O3 CL 2500 powder

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: The aim of a work is to elaborate the method of manufacturing the porous, ceramic preforms based on Al2O3 particles used as the reinforcement in order to produce modern metal matrix composite materials. Design/methodology/approach: Semi-finished products were manufactured by the method of sintering of ceramic powder. The preform material consists of powder Condea Al2O3 Cl 2500, however, as the forming factor of the structure of canals and pores inside the ceramic, agglomerated framework the carbon fibres Sigrafil C10 M250 UNS were used. The investigations of the structure of powder Al2O3 Condea Cl 2500, the used carbon fibres and the obtained ceramic preforms on the scanning electron microscope (SEM) have been made. The measurement of permeability of the obtained materials on the specially designed station has also been made. Findings: The obtained preforms are characterised by volumetric participation of ceramic phase of 15 - 31%, what is the result of differential addition of the pores forming factor, and the high permeability indicates on “the open porosity”. Research limitations/implications: The basic limit of the mentioned method is the possibility of obtaining preforms of porosity less than 85%, where in case of using the ceramic fibres the pores can be more than 90% of material volumetric. Practical implications: The manufactured ceramic preforms are widely used as the reinforcement to produce the composite materials by the method of infiltration. That method allows manufacturing the metal elements locally reinforced and the near-net shape composite products. Originality/value: The received results show the possibility of obtaining the new preforms being the cheaper alternative for semi-finished products based on the ceramic fibres and the use of carbon fibres as the pores forming agent indicate that it is the high-quality process.
Rocznik
Strony
71--74
Opis fizyczny
Bibliogr. 17 poz., rys., tab., wykr.
Twórcy
  • Division of Materials Processing Technology and Computer Techniques in Materials Science, Institute of Engineering Materials and Biomaterials, Silesian University of Technology, ul. Konarskiego 18a, 44-100 Gliwice, Poland
autor
  • Division of Materials Processing Technology and Computer Techniques in Materials Science, Institute of Engineering Materials and Biomaterials, Silesian University of Technology, ul. Konarskiego 18a, 44-100 Gliwice, Poland
autor
  • Faculty of Mechanical Engineering, Aalen University, Beethovenstr. 1, D-73430 Aalen, Germany
autor
  • Faculty of Mechanical Engineering, Aalen University, Beethovenstr. 1, D-73430 Aalen, Germany
Bibliografia
  • [1] L.A. Dobrzanski, A. Wlodarczyk, M. Adamiak: “Structure, properties and corrosion resistance of PM composite materials based on EN AW-2124 aluminum alloy reinforced with the Al2O3 ceramic particles”, Journal of Materials Processing Technology 162–163 (2005) 27–32.
  • [2] L.A. Dobrzanski, A. Wlodarczyk-Fligier, M. Adamiak: “Properties and corrosion resistance of PM composite materials based on EN AW-Al Cu4Mg1(A) aluminum alloy reinforced with the Ti(C,N) particles”, Proceedings of the 11th International Scientific Conference CAM3S 2005, 289-294.
  • [3] L.A. Dobrzanski, A. Wlodarczyk, M. Adamiak: “Aluminum alloy AlCu4Mg1 matrix composite materials reinforced with ceramic particles”, Proceedings of the 12th International Scientific Conference AMME 2003, 297-300 (in Polish).
  • [4] L.A. Dobrzanski, M. Kremzer, A. Nagel, B. Huchler: “Composite materials based on the porous Al2O3 ceramics infiltrated with the EN AC - AlSi12 alloy”, Kompozyty (Composites), 4a (2005) 35-41 (in Polish).
  • [5] L.A. Dobrzanski, M. Piec: “Structure and properties of aluminium alloys reinforced with the Al2O3 particles”, Proceedings of the 12th International Scientific Conference AMME 2003, 271-276.
  • [6] V.M. Kevorkijan: “The reactive infiltration of porous ceramic media by a molten aluminum alloy”, Composites Science and Technology 59 (1999) 683-686.
  • [7] W.S. Sheng, S.J. Lin: “Ni-coated SiCp reinforced aluminum composites processed by vacuum infiltration”, Materials Research Bulletin 31/12 (1996) 1437-1447.
  • [8] G.W. Han, D. Feng, M. Yin, W.J. Ye: “Ceramic/aluminum co-continuous composite synthesized by reaction accelerated melt infiltration”, Materials Science and Engineering A225 (1997) 204-207.
  • [9] Abd-Elwahed M. Assar: “Fabrication of metal matrix composite by infiltration process-part 2: experimental study”, Journal of Materials Processing Technology 86 (1999) 152-158.
  • [10] N. Nagendra, B.S. Rao, V. Jayaram: “Microstructures and properties of Al2O3/Al-AlN composites by pressurless infiltration of Al-alloys”, Materials Science and Engineering, A269 (1999) 26-37.
  • [11] M. Szafran, G. Rokicki, W. Lipiec, K. Konopka, K. Kurzydłowski: “Porous ceramic infiltrated by metals and polymers”, Kompozyty (Composites) 2 (2002) 313-316 (in Polish).
  • [12] A. Mattern, B. Huchler, D. Staudenecker, R. Oberacker, A. Nagel, M.J. Hofmann: “Preparation of interpenetrating ceramic-metal composites”, Journal of the European Ceramic Society, 24 (2004) 3399-3408.
  • [13] G.G. Kang, Y.H. Seo: “The influence of fabrication parameters on the deformation behavior of the preform of metal-matrix composites during the squeeze-casting processes”, Journal of Materials Processing Technology 61 (1996) 241-249.
  • [14] K. Naplocha, A. Janus, J.W. Kaczmar, Z. Samsonowicz: “Technology and mechanical properties of ceramic preforms for composite materials”, Journal of Materials Processing Technology 106 (2000) 119-122.
  • [15] L.M. Peng, J.W. Cao, K. Noda, K.S. Han: “Mechanical properties of ceramic-metal composites by pressure infiltration of metal into porous ceramics”, Materials Science and Engineering A374 (2004) 1-9.
  • [16] M.P. Dariel, L. Levin, N. Frage: “Graded ceramic preforms: various processingapproaches”, Materials Chemistry and Physics 67 (2001) 192-198.
  • [17] N. Altinkok, A. Demir, I. Ozsert: “Processing of Al2O3/SiC ceramic cake preforms and their liquid metal infiltration”, Composites, 34 (2003) 577-582.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-7057c0b0-99a3-4995-9eff-e6eaab25aa81
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