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To increase the process stability and improve the product quality in the sheet hydroforming with die process, it is crucial for identifying and analyzing the dependence of forming pressure on process parameters. The effects of process parameters (blank holder force, frictional condition) on the forming fluid pressure were thoroughly studied experimentally. The main objective is to establish a relationship between the forming fluid pressure and several factors such as blank holder force and friction between die and sheet. The results demonstrate that the maximum fluid pressure increases with increasing blank holder force and friction. Finally, this relationship aims to support calculations and design data and provide control during the SHF-D process.
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Rocznik
Tom
Strony
54--59
Opis fizyczny
Bibliogr. 30 poz., rys., tab.
Twórcy
autor
- Production Engineering and Metallurgy Department University of Technology Alsina'a street, 10066 Baghdad, Iraq
autor
- Production Engineering and Metallurgy Department University of Technology Alsina'a street, 10066 Baghdad, Iraq
autor
- University of Technology Alsina'a street, 10066 Baghdad, Iraq
Bibliografia
- [1] F.T. Feyissa, D.R. Kumar, “Enhancement of drawability of cryorolled AA5083 alloy sheets by hydroforming,” J. Mater. Res. Technol., vol. 8, no. 1, pp. 411–423, Jan. 2019, doi: 10.1016/j.jmrt.2018.02.012.
- [2] F. Forouhandeh, “A Comparison Between Two Methods of Sheet Hydroforming By Simulation,” Evol. Mech Eng, vol. Volume 2, no. Issue-2, pp. 4–7, 2018, doi: 10.31031/EME.2018.02.000534.
- [3] Q. Guo, L. Lang, K. Li, P. Jiang, J. Jiang, and . Zhang, “Research on the hydroforming regularity and process optimization control of complex aluminum alloy part with variable cross-section size,” Procedia Manuf., vol. 50, no. 2019, pp. 332–336, 2020, doi: 10.1016/j.promfg.2020.08.062.
- [4] M. Tinkir, M. Dilmeç, M. Türköz, H.S. Halkaci, “Investigation of the effect of hydromechanical deep drawing process parameters on formability of AA5754 sheets metals by using neuro-fuzzy forecasting approach,” J. Intell. Fuzzy Syst., vol. 28, no. 2, pp. 647–659, 2015, doi: 10.3233/IFS-141346.
- [5] Y.M. Hwang, K.I. Manabe, “Latest hydroforming technology of metallic tubes and sheets,” Metals (Basel)., vol. 11, no. 9, pp. 1–8, 2021, doi: 10.3390/met11091360.
- [6] C. Bell et al., “Enabling sheet hydroforming to produce smaller radii on aerospace nickel alloys,” Int. J. Mater. Form., vol. 12, no. 5, pp. 761–776, 2019, doi: 10.1007/s12289-018-1446-z.
- [7] L.-L. Xia, S.-H. Zhang, Y. Xu, S.-F. Chen, B.B. Khina, A.I. Pokrovsky, “Deformation characteristics and inertial effect of complex aluminum alloy sheet part under impact hydroforming: experiments and numerical analysis,” Adv. Manuf., vol. 11, no. 2, pp. 311–328, 2023, doi: 10.1007/s40436-022-00430-0.
- [8] S.H. Zhang, J. Danckert, “Development of hydro-mechanical deep drawing,” J. Mater. Process. Technol., vol. 83, no. 1–3, pp. 14–25, 1998, doi: 10.1016/S0924-0136(98)00039-9.
- [9] M. Hosseinzade, H. Mostajeran, M. Bakhshi-Jooybari, A.H. Gorji, S. Nourouzi, and S.J. Hosseinipour, “Novel combined standard hydromechanical sheet hydroforming process,” Proc. Inst. Mech. Eng. Part B J. Eng. Manuf., vol. 224, no. 3, pp. 447–457, 2010, doi: 10.1243/09544054JEM1650.
- [10] G.-A. Costin, C. Afteni, I. Iacob, V. Păunoiu, N. Baroiu, “An Overview on Sheet Metal Hydroforming Technologies,” 2018, doi: 10.35219/tmb.2018.08.
- [11] V. Năstăsescu, G. Bârsan, S. Marzavan, “EFG method used in deep drawing numerical simulation,” International Conference KNOWLEDGE-BASED ORGANIZATION Vol. XXVI No 3. 2020., pp. 136–143, doi: 10.2478/kbo-2020-0128.
- [12] T. Trzepieciński, H.G. Lemu, Ł. Chodoła, D. Ficek, I. Szczęsny, “Modelling Anisotropic Phenomena of Friction of Deep-Drawing Quality Steel Sheets Using Artificial Neural Networks,” Adv. Mater. Sci., vol. 21, no. 3, pp. 31–42, 2021, doi: 10.2478/adms-2021-0016.
- [13] M. Abbadeni, I. Zidane, H. Zahloul, Z. Madaoui, “Comparative study of conventional and hydromechanical deep drawing processes based on finite element analysis,” Frat. ed Integrita Strutt., vol. 13, no. 49, pp. 282–290, 2019, doi: 10.3221/IGF-ESIS.49.28.
- [14] N.T. Thu, N.D. Trung, “Effect of technological and geometrical parameters on formation of radius region at cylindrical product bottom in hydrostatic forming,” J. Korean Soc. Precis. Eng., vol. 36, no. 9, pp. 891–900, 2019, doi: 10.7736/KSPE.2019.36.9.891.
- [15] “On the High Fluid Pressure in Hydrostatic Forming for Sheet Metal,” Int. J. Precis. Eng. Manuf., vol. 21, no. 12, pp. 2223–2233, 2020, doi: 10.1007/s12541-020-00426-5.
- [16] R. Vasile, “Designing a Die for Hydroforming,” ACTA Univ. Cibiniensis, vol. 68, no. 1, pp. 7–11, 2016, doi: 10.1515/aucts-2016-0002.
- [17] R. Vasile, S. Racz, O. Bologa, “Numerical and experimental analysis of the formability of 1. 4301,” vol. 11, no. 2, pp. 89–94, 2025.
- [18] “Development of a hydroforming setup for deep drawing of square cups with variable blank holding force technique,” Int. J. Adv. Manuf. Technol., vol. 66, no. 5–8, pp. 1159–1169, 2013, doi: 10.1007/s00170-012-4397-4.
- [19] F. Qayyum, “Complex Shape Sheet Hydroforming,” no. July, 2017, doi: 10.13140/RG.2.2.13352.26888.
- [20] H. Hu, J.F. Wang, K.T. Fan, T.Y. Chen, S.Y. Wang, “Development of sheet hydroforming for making an automobile fuel tank,” Proc. Inst. Mech. Eng. Part B J. Eng. Manuf., vol. 229, no. 4, pp. 654–663, 2015, doi: 10.1177/0954405414554666.
- [21] M. Salahshoor, H. Gorji, M.B. Jooybari, A. Gorji, M. Bakhshi-Jooybari, “Analysis of the effects of tool and process parameters in hydroforming process,” Comput. Mech. Mechatronics Eng., pp. 4–5, 2016, [Online]. Available:https://www.researchgate.net/publication/311543853.
- [22] T.K. Le, T.T. Nguyen, N.T. Bui, “Experimental modeling of pressure in the hydrostatic formation of a cylindrical cup with different materials,” Appl. Sci., vol. 11, no. 13, 2021, doi: 10.3390/app11135814.
- [23] B. Modi, D.R. Kumar, “Optimization of process parameters to enhance formability of AA 5182 alloy in deep drawing of square cups by hydroforming,” J. Mech. Sci. Technol., vol. 33, no. 11, pp. 5337–5346, Nov. 2019, doi: 10.1007/s12206-019-1026-2.
- [24] P.P. Date, K.A. Padmanabhan, “On the formability of 3.15 mm thick low-carbon steel sheets,” J. Mater. Process. Tech., vol. 35, no. 2, pp. 165–181, 1992, doi: 10.1016/0924-0136(92)90244-M.
- [25] A. Jaber, A. Mohammed, K. Younis, “Improvement of Formability of AISI 1006 Sheets by Hydroforming with Die in Square Deep Drawing,” Eng. Technol. J., vol. 0, no. 0, pp. 1–9, 2023, doi: 10.30684/etj.2023.141104.1482.
- [26] ASTM, “A370: Standard Test Methods and Definitions for Mechanical Testing of Steel Products,” ASTM Int., pp. 1–50, 2014, doi: 10.1520/A0370-11.2.
- [27] “Standard Test Method for Tensile Strain-Hardening Exponents (n-Values) of Metallic Sheet Materials,” ASTM B. Stand., vol. 03, pp. 1–8, 2000, doi: 10.1520/E0646-07E01.2.
- [28] T.T. Nguyen, N.D. Trung, “On the thinning variations in hydrostatic forming of sheet metal,” J. Mech. Eng. Sci., vol. 15, no. 1, pp. 7824–7836, 2021, doi: 10.15282/jmes.15.1.2021.17.0617.
- [29] J.L. Serfontein, O. Damm, N. Sacks, W.T. Gerber, M.J. Botha, “Die Sheet Hydroforming of a Complex-Shaped Aa2024-W Aircraft Skin Panel – From Concept To Final Component,” Stellenbosch University, 2021. doi: 10.7166/32-4-2502.
- [30] T. Thu, “Influence of of blank holder pressure on product Influence blank holder pressure on product quality in the quality in the hydrostatic forming for sheet metal hydrostatic forming for sheet metal,” no. 116, pp. 1–15, 2022.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa nr POPUL/SP/0154/2024/02 w ramach programu "Społeczna odpowiedzialność nauki II" - moduł: Popularyzacja nauki i promocja sportu (2025).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-702598b6-3147-48a5-a34f-636387cf7e81
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