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Porous material produced by ceramic injection molding

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: The aim of this research is presented the process of alumina injection molding with a multicomponent binder system based on polymer (polypropylene – PP/polyethylene- HDPE), paraffin wax (PW) and stearic acid (SA). Debinding and sintering process was also studied. Design/methodology/approach: The volume fractions of powder in the feedstocks were 50%vol and the volume of polypropylene and polyethylene were changed from 0-22%vol. The concentrations of SA were kept at 6%vol. The feedstock was heated to melt the binder and injected into a mold. Debinding process was carried out after injection step. The organic part was removed through combination of solvent and thermal debinding. Samples were sintered at 1200-1600°C in one cycle with debinding process. Findings: Thermogravimetric analysis (TGA) was performed to determine decomposition temperatures of polypropylene, polyethylene, paraffin wax and stearic acid. Morphology of alumina powder by scanning electron microscopy (SEM) was disclosed. The microstructure and properties was tested to see how the selected sintering parameter ,as a temperature, affects the structure. Originality/value: The paper presents ceramic injection molding process of alumina parts and sintering to produce porous material which is possible to use as a preform for infiltration by aluminium alloys.
Rocznik
Strony
14--21
Opis fizyczny
Bibliogr. 15 poz., rys., tab.
Twórcy
autor
  • Institute of Engineering Materials and Biomaterials, Silesian University of Technology, ul. Konarskiego 18a, 44-100 Gliwice, Poland
  • Institute of Engineering Materials and Biomaterials, Silesian University of Technology, ul. Konarskiego 18a, 44-100 Gliwice, Poland
Bibliografia
  • [1] G. Matula. L.A. Dobrzański. M. Ambroziak, Simulation of powder injection moulding conditions using cadmould program, Journal of Achievements in Materials and Manufacturing Engineering 55/2 (2012) 556-560.
  • [2] R.E.F.Q. Nogueira. M.J. Edirisinghe. D.T. Gawne, Selection of a powder for ceramic injection molding, Journal of Materials Science 27 (1992) 6525-6531.
  • [3] G. Matula, Carbide alloyed composite manufactured with the Powder Injection Moulding method and sinterhardened, Journal of Achievements in Materials and Manufacturing Engineering 42/1-2 (2010) 164-171.
  • [4] R.M. German, A. Bose, Injection molding of metals and ceramics, Metal Powder Industries Federation, Princeton, 1997.
  • [5] J.M. Torralba, Improvement of mechanical and physical properties in powder metallurgy, Comprehensive Materials Processing 3 (2014) 281-294.
  • [6] L.A. Dobrzański, G. Matula, Basics of powder metallurgy and sintered materials, Open Access Library 8/14 (2012) (in Polish).
  • [7] J. Deckers, S. Meyers, J.P. Kruth, J. Vleugels, Direct selective laser sintering/melting of high density alumina powder layers at elevated temperatures, Journal of the European Ceramic Society 31/14 (2011) 2551-2558.
  • [8] Information brochure from the company Nabaltec (web site: www.nabaltec.de ).
  • [9] V.S. Aigbodion, J. O. Agunsoye, V. Kalu, F. Asuke, S. Ola, Microstructur and mechanical properties of ceramic composites, Journal of Minerals & Materials Characterization & Engineering 9/6 (2010) 527-538.
  • [10] P. Thomas, B. Levenffeld, A. Várez, Production of alumina microparts by powder injection molding, International Journal of Applied Ceramic Technology 8/3 (2011) 617-626.
  • [11] A. Salak, Ferrous Powder Metallurgy, Cambridge International Science Publishing, Cambridge, 1995.
  • [12] M. Trunec, J. Cihlar, Thermal removal ofmulticomponent binder from ceramic injection mouldings, Journal of the European Ceramic Society 22 (2002) 2231-2241.
  • [13] M.H. Shaw, M.J. Edirsinghe, Porosity development during removal of organic vehicle from ceramic injection mouldings, Journal of the European Ceramic Society 13 (1994) 135-142.
  • [14] G. Harranz, B. Levenfeld, A. Varez, J.M. Torralba, Development of a new feedstock formulation based onhigh density polyethylene for MIM of M2 high speed steel, Powder Metallurgy 48/2 (2005) 134-138.
  • [15] S.T. Paul Lin, R.M German, The influence of powder loading and binder additive on the properties of alumina injection-moulding blends, Journal Material Science 29 (1994) 5367-5373.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-6fe90970-19c1-4009-a6cb-a283c0065009
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