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Purpose: The aim of the study is to develop a method of manufacturing porous preforms based on ceramic powder Al2O3 used as the strengthening for the production of modern metal composite materials. Design/methodology/approach: Semi-products were produced by sintering of ceramic powders with addition of the pores forming agent. The material of the preform was Al2O3 powder while as a pores and canals forming agent inside the sintered ceramic skeleton coal and charcoal were used. Particle size measurements of Al2O3 powder, charcoal, and coal using laser particle size measurer were made. Preforms were also observed in the scanning electron microscopy (SEM). Findings: The obtained preforms have a volume fraction of ceramic phase in the range of 20-44% due to the differences of sintering temperature and various portion and coal origin used as pores forming agent. Research limitations/implications: The main limitation of presented method is the possibility of obtaining preforms where a porosity are not exceeding 80%. Where, in the case of using ceramic fibers, the pores may be more than 90% volume fraction of the material. Practical implications: Manufactured ceramic preforms are widely used as a reinforcement for production of composite materials by infiltration methods. This method enables the production of metal and locally reinforced composite products with an exact mapping shape. Originality/value: Results indicate the possibility of obtaining new preforms which are a cheaper alternative to semi-finished products based on ceramic fibers. On the other hand, the use of coal and charcoal as a pores forming agent is an economically justified alternative to previously used materials such as fibers carbon and graphite.
Słowa kluczowe
Wydawca
Rocznik
Tom
Strony
63--69
Opis fizyczny
Bibliogr. 18 poz.
Twórcy
autor
- Institute of Engineering Materials and Biomaterials, Faculty of Mechanical Engineering, Silesian University of Technology, ul. Konarskiego 18a, 44-100 Gliwice, Poland
autor
- Institute of Engineering Materials and Biomaterials, Faculty of Mechanical Engineering, Silesian University of Technology, ul. Konarskiego 18a, 44-100 Gliwice, Poland
autor
- Institute of Engineering Materials and Biomaterials, Faculty of Mechanical Engineering, Silesian University of Technology, ul. Konarskiego 18a, 44-100 Gliwice, Poland
autor
- Institute of Engineering Materials and Biomaterials, Faculty of Mechanical Engineering, Silesian University of Technology, ul. Konarskiego 18a, 44-100 Gliwice, Poland
Bibliografia
- [1] L.A. Dobrzański, M. Macek, B. Tomiczek, Effect of carbon nanotubes content on morphology and properties of AlMg1SiCu matrix composite powders, Archives of Materials Science and Engineering 69/1 (2014) 12-18.
- [2] L.A. Dobrzański, B. Nieradka, M. Macek, W. Matysiak, Influence of the electrospinning parameters on the morphology of composite nanofibers, Archives of Materials Science and Engineering 69/1 (2014) 32-37.
- [3] D.K. Koli, G. Agnihotri, R. Purohit, Advanced Aluminium Matrix Composites: The Critical Need of Automotive and Aerospace Engineering Fields, Materials Today: Proceedings 2/4-5 (2015) 3032-3041.
- [4] H. Ullah, A. R. Harland, V. V. Silberschmidt, Dynamic bending behaviour of woven composites for sports products: Experiments and damage analysis, Materials & Design 88 (2015) 149-156.
- [5] M. Kremzer, L.A. Dobrzański, M. Dziekońska, A. Radziszewska, Structure and properties of aluminiumsilicon matrix composites manufactured by pressure infiltration method, Archives of Materials Science and Engineering 68/2 (2014) 53-58.
- [6] J.B. Ferguson, B.F. Schultz, P.K. Rohatgi, Zinc alloy ZA-8/shape memory alloy self-healing metal matrix composite, Materials Science and Engineering A 620 (2015) 85-88.
- [7] P.K. Rohatgi, Al-shape memory alloy self-healing metal matrix composite, Materials Science and Engineering A 619 (2014) 73-76.
- [8] T. Tang, S.D. Felicelli, Micromechanical investigations of polymer matrix composites with shape memory alloy reinforcement, International Journal of Engineering Science 94 (2014) 181-194.
- [9] J. Yin, H.J. Peng, S. Zhang, H.W. Zhang, B.S. Chen, Design of nacreous composite material for vibration isolation based on band gap manipulation, Computational Materials Science 102 (2015) 126-134.
- [10] S.H. Juang, C.S Xue, Investigation of mechanical properties and microstructures of aluminum-fly ash composite processed by friction stirring, Materials Science and Engineering A 640 (2015) 314-319.
- [11] Z. Zhang, L. Zhang, A. Li, Development of a sintering process for recycling oil shale fly ash and municipal solid waste incineration bottom ash into glass ceramic composite, Waste Management 38 (2015) 185-193.
- [12] J. Sobczak, Metal Composites, Cracov - Warsaw, 2001 (in Polish).
- [13] A. Mattern, B. Huchler, D. Staudenecker, R. Oberacker, A. Nagel, M.J. Hofmann, Preparation of interpenetrating ceramic-metal composites, Journal of the European Ceramic Society 24 (2004) 3399-3408.
- [14] L.A. Dobrzański, M. Kremzer, M. Dziekońska, Possibility of wettability improvement of Al2O3 preforms infiltrated by liquid aluminium alloy by deposition Ni-P coating, Archives of Materials Science and Engineering 55/1 (2012) 14-21.
- [15] L.A. Dobrzański, M. Kremzer, J. Konieczny, The influence of Ni-P layer deposited onto Al2O3 on structure and properties of Al- Al2O3 composite materials, Journal of Achievements in Materials and Manufacturing Engineering 46-2 (2011) 147-153.
- [16] Z. Quan, A. Wu , M. Keefe, X. Qin, J. Yu, J. Suhr , B.S. Kim, T.W. Chou, Additive manufacturing of multidirectional preforms for composites: opportunities and challenges, Materials Today, (2015) 508-510.
- [17] P. Wang, M. Massoudi, Slag behavior in gasifiers. Part I: Influence of coal properties and gasification conditions, Energies 6 (2013) 784-806.
- [18] J. Małolepszy, W. Wons, The influence of the vitreous phase of fly ashes on sintering process, Ceramic Materials 63-1 (2013) 58-63.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-6fdd3eba-c423-4fb9-8230-0f631a94b91a