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Comparison of the stiffness of 3D-printed wire raceway slewing bearing based on simplified FEA model and experiment

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The wire-raceway bearings are a subcategory of slewing bearings. Their popularity has recently increased due to their advantages, including weight that is lower than that of other similar slewing bearings, and the ability of transferring various loads, such as axial load, radial load and tilting moment. Currently, metal rings (steel or aluminum) are the most popular choice for all kinds of slewing bearings; however, with advent of additive manufacturing a new ‘chapter’ opens for the development of wire raceway slewing bearings, where the interface between the rolling elements and the raceway is the same as in other bearings (i.e., contact between steel-steel). At the same time, rings can be made from other lightweight materials, such as composites or plastics, with high-level shape customization due to 3D printing. Stress between wire raceways and rings is much lower. Hence, rings’ lower material properties do not significantly affect bearing capacity. Proper calculation methodology should be created to analyze lightweight wire raceway bearings, as materials can differ significantly from typical materials covered by current theories. The paper presents a prototyped 3D-printed bearing with rings made from polylactic acid (PLA). The bearing stiffness is measured and compared with the simplified finite element analysis (FEA) model using the equivalent bearing model with nonlinear springs and beam elements.
Rocznik
Strony
383--397
Opis fizyczny
Bibliogr. 17 poz., rys., tab., wykr.
Twórcy
  • Wroclaw University of Science and Technology Wroclaw, Poland
  • Wroclaw University of Science and Technology Wroclaw, Poland
  • Wroclaw University of Science and Technology Wroclaw, Poland
Bibliografia
  • 1. Franke GmbH, Technical information on wire race bearings, 2020.
  • 2. Smolnicki T., Large-diameter rolling bearings. Global and local problems [in Polish: Wielkogabarytowe toczne węzły obrotowe. Zagadnienia globalne i lokalne], Oficyna Wydawnicza Politechniki Wrocławskiej, Wrocław 2013.
  • 3. Smolnicki T., Physical aspects of coherence of large-diameter rolling bearings and deformable support structures [in Polish: Fizykalne aspekty koherencji wielkogabarytowych łożysk tocznych i odkształcalnych konstrukcji wsporczych], Oficyna Wydawnicza Politechniki Wrocławskiej, Wrocław 2002.
  • 4. Kania L., Krynke M., Mazanek E., A catalog capacity of slewing bearings, Mechanism and Machine Theory, 58: 29–45, 2012, doi: 10.1016/j.mechmachtheory.2012.07.012.
  • 5. Glodeˇz S., Potocnik ˇ R., Flaˇsker J., Computational model for calculation of static capacity and lifetime of large slewing bearing’s raceway, Mechanism and Machine Theory, 47: 16–30, 2012, doi: 10.1016/j.mechmachtheory.2011.08.010.
  • 6. Potocnik ˇ R., Goncz ¨ P., Flaˇsker J., Glodeˇz S., Fatigue life of double row slewing ball bearing with irregular geometry, Procedia Engineering, 2(1): 1877–1886, 2010, doi: 10.1016/j.proeng.2010.03.202.
  • 7. Duval R., Bennebach M., Blasiak J., Guelbi A., Modeling fatigue behaviour of slewing rings in crane structures. Identification of influencing parameters on local stresses and fatigue damage calculations, Procedia Engineering, 213: 323–334, 2018, doi: 10.1016/ j.proeng.2018.02.033.
  • 8. He P., Hong R., Wang H., Lu C., Fatigue life analysis of slewing bearings in wind turbines, International Journal of Fatigue, 111: 233–242, 2018, doi: 10.1016/j.ijfatigue. 2018.02.024.
  • 9. Smolnicki T., Harnatkiewicz P., Stańco M., Degradation of a geared bearing of a stacker, Archives of Civil and Mechanical Engineering, 10(2): 131–139, 2010, doi: 10.1016/S1644-9665(12)60055-7.
  • 10. Kania L., Pytlarz R., Śpiewak S., Modification of the raceway profile of a single-row ball slewing bearing, Mechanism and Machine Theory, 128: 1–15, 2018, doi: 10.1016/ j.mechmachtheory.2018.05.009.
  • 11. Gunduz A., Sings R., Stiffness matrix formulation for double row angular contact ball bearing: Analytical development and validation, Journal of Sound and Vibration, 332(22): 5898–5916, 2013, doi: 10.1016/j.jsv.2013.04.049.
  • 12. He P., Ding Y., Wang Y., Li F., Liu W., Wang H., A new analysis method for the carrying capacity of three-row roller slewing bearing, Mechanika, 28(4): 266–272, 2022, doi: 10.5755/j02.mech.29914.
  • 13. Mart´ın I., Heras I., Coria I., Abasolo M., Aguirrebeitia J., Structural modeling of crossed roller wire race bearings: Analytical submodel for the roller-wire-ring set, Tribology International, 151: 106420, 2020, doi: 10.1016/j.triboint.2020.106420.
  • 14. Mart´ın I., Heras I., Aguirrebeitia J., Macareno L.M., Influence of the geometrical design on ball and crossed roller wire race bearing behaviour under axial load, Tribology International, 156: 106817, 2021, doi: 10.1016/j.triboint.2020.106817.
  • 15. Mart´ın I., Heras I., Aguirrebeitia J., Abasolo M., Coria I., Static structural behaviour of wire bearings under axial load: Comparison with conventional bearings and study of design and operational parameters, Mechanism and Machine Theory, 132: 98– 107, 2019, doi: 10.1016/j.mechmachtheory.2018.10.016.
  • 16. Mart´ın I., Aguirrebeitia J., Heras I., Abasolo M., Efficient finite element modeling of crossed roller wire race slewing bearings, Tribology International, 161: 107098, 2021, doi: 10.1016/j.triboint.2021.107098.
  • 17. Gunia D., Smolnicki T., The influence of the geometrical parameters for stress distribution in wire raceway slewing bearing, Archive of Mechanical Engineering, 64(3): 315–326, 2017, doi: 10.1515/meceng-2017-0019.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2024).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-6f090d61-9efb-45e3-99f2-51e486c096b2
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