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Assessment of Mechanism of Pore Formation in Directionally Solidified A356 Alloy

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
It is well-known that the better the control of the liquid aluminium allows obtaining of better properties. One of the most important defects that is held responsible for lower properties has been the presence of porosity. Porosity has always been associated with the amount of dissolved hydrogen in the liquid. However, it was shown that hydrogen was not the major source but only a contributor the porosity. The most important defect that causes porosity is the presence of bifilms. These defects are surface entrained mainly due to turbulence and uncontrolled melt transfer. In this work, a cylindrical mould was designed (Ø30 x 300 mm) both from sand and die. Moulds were produced both from sand and die. Water cooled copper chill was placed at the bottom of the mould in order to generate a directional solidification. After the melt was prepared, prior to casting of the DC cast samples, reduced pressure test sample was taken to measure the melt quality (i.e. bifilm index). The cast parts were then sectioned into regions and longitudinal and transverse areas were investigated metallographically. Pore size, shape and distribution was measured by image analysis. The formation of porosity was evaluated by means of bifilm content, size and distribution in A356 alloy.
Rocznik
Strony
157--162
Opis fizyczny
Bibliogr. 15 poz., rys., tab., wykr.
Twórcy
autor
  • Faculty of Engineering, Metallurgical and Materials Eng. Dept, Selcuk University, Konya-Turkey
autor
  • Faculty of Engineering, Metallurgical and Materials Eng. Dept., Istanbul University, Istanbul-Turkey
Bibliografia
  • [1] Campbell, J. (2003). Castings: [the new metallurgy of cast metals]. Butterworth Heinemann.
  • [2] Zimmermann, G., Sturz, L., Walterfang, M. & Dagner, J. (2009). Effect of melt flow on dendritic growth in AlSi7-based alloys during directional solidification. International Journal of Cast Metals Research. 22(1-4). 10.1179/136404609X368154.
  • [3] Dold, P. & Benz, K.W. (1999). Rotating magnetic fields: Fluid flow and crystal growth applications. Progress in Crystal Growth and Characterization of Materials. 38(1).
  • [4] Goto, I., Horiuchi, S. & Anzai, K. (2011). Defect formation mechanism in directional solidification method using chills and high temperature mould. International Journal of Cast Metals Research. 24(3-4). 10.1179/136404611 X13001922708795.
  • [5] Arnberg, L. & Mathiesen, R.H. (2007). The real-time, high-resolution x-ray video microscopy of solidification in aluminum alloys. Jom. 59(8).
  • [6] Dong, H. & Lee, P. (2005). Simulation of the columnar-to-equiaxed transition in directionally solidified Al–Cu alloys. Acta Materialia. 53(3).
  • [7] Kurz, W. & Fisher, D.J. (1981). Dendrite growth at the limit of stability: tip radius and spacing. Acta Metallurgica. 29(1).
  • [8] McCartney, D. (1989). Grain refining of aluminium and its alloys using inoculants. International Materials Reviews. 34(1).
  • [9] Reinhart, G., Mangelinck-Noël, N., Nguyen-Thi, H., Schenk, T., Gastaldi, J., Billia, B., Pino, P., Härtwig, J. & Baruchel, J. (2005). Investigation of columnar–equiaxed transition and equiaxed growth of aluminium based alloys by X-ray radiography. Materials Science and Engineering: A. 413.
  • [10] Kori, S.A., Murty, B.S. & Chakraborty, M. (2000). Development of an efficient grain refiner for Al–7Si alloy and its modification with strontium. Materials Science and Engineering: A. 283(1-2), 94-104.
  • [11] Sigworth, G. & Guzowski, M. (1985). Grain refinement of hypoeutectic Al-Si alloy [J]. AFS Transaction. 93.
  • [12] Wang, X. (2005). The formation of AlB2 in an Al-B master alloy [J]. Journal of Alloys and Compounds. 403.
  • [13] Dispinar, D. & Campbell, J. (2006). Use of bifilm index as an assessment of liquid metal quality. International Journal of Cast Metals Research. 19(1).
  • [14] Dispinar, D. & Campbell, J. (2004). Critical assessment of reduced pressure test. Part 2: Quantification. International Journal of Cast Metals Research. 17(5).
  • [15] Dispinar, D. & Campbell, J. (2013). Reduced Pressure Test (RPT) For Bifilm Assessment. in Shape Casting: 5th International Symposium 2014. (Page Range). John Wiley & Sons, Inc.
Uwagi
PL
Opracowanie ze środków MNiSW w ramach umowy 812/P-DUN/2016 na działalność upowszechniającą naukę (zadania 2017).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-6e65c04c-baaf-4aa4-b310-24993563144b
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