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As friction stir processing is emerging as a new technique for material enhancement, full understanding of the process has not been achieved yet. The resulting mechanical and microstructural properties are controlled by processing parameters like rotational and translational speeds. To support experimental results, it is very necessary to develop robust finite element models that can simulate the friction stir welding process and predict the effect of the processing parameters on the thermal profiles. This, in turn, gives a forecast of the expected tensile and microstructural properties of the alloy used. This paper presents a thermomechanicalbased finite element modeling adopting a coupled Eulerian Lagrangian formulation to simulate the friction stir process for Marine Grade AA5083. A set of friction stir welding tests considering different rotational and translational speeds is also conducted in this study to verify and validate the present FE modeling. The thermal profiles as well as the peak temperatures measured experimentally using infra-red imaging technique were successfully predicted by the proposed FE modeling.
Czasopismo
Rocznik
Tom
Strony
313--328
Opis fizyczny
Bibliogr. 23 poz., rys., tab., wykr.
Twórcy
autor
- College of Engineering, American University of Sharjah Sharjah, UAE
autor
- College of Engineering, American University of Sharjah Sharjah, UAE
autor
- College of Engineering, American University of Sharjah Sharjah, UAE
Bibliografia
- 1. Thomas W.M., Nicholas E.D., Needham J.C., Murch M.G., Temple Smith P., Dawes C.J., Friction stir butt welding, International patent application No. PCT/GB92/02203; December 1991.
- 2. Di Paola M., Falchero A., Cabibbo M., Evangelista E., Meccia E., Spigarelli S., Mechanical and microstructural characterization of an Aluminum friction stir-welded butt joint, Metallurgical Science and Technology, 20, 17–21, 2002.
- 3. Lee W.B., Yeon Y.M., Jung S.B., The improvement of mechanical properties of friction-stir-welded A356 Al alloy, Materials Science and Engineering, A355, 154–159, 2003.
- 4. Jones M.J., Heurtier P., Desrayaud C., Montheillet F., Allehaux D., Driver J.H., Correlation between microstructure and microhardness in a friction stir welded 2024 aluminium alloy, Scripta Materialia, 52, 693–697, 2005.
- 5. Darras B., Kishta E., Submerged Friction Stir Processing of AZ31 Magnesium Alloy, Material and Design, 47, 133–137, 2012.
- 6. Colegrove P., Shercliff H., Zettler R., A Model for Predicting the Heat Generation and Temperature in Friction Stir Welding from the Material Properties, Science and Technology of Welding & Joining, 12, 284–297, 2007.
- 7. Colegrove P., Shercliff H., Two-dimensional CFD modelling of flow round profiled FSW tooling, Science and Technology of Welding & Joining, 9, 483–492, 2004.
- 8. Cho J-H., Dawson P., Boyce D., 2-D Modeling of Friction Stir Welding by Eulerian Formulation, AIP Conf. Proc., 712, 1326–1331, 2004.
- 9. Darras B., Khraisheh M., Analytical Modeling of Strain Rate Distribution During Friction Stir Processing, ASM Journal of Materials Engineering and Performance, 17, 2, 168– 177, 2008.
- 10. Darras B., A Model to Predict the Resulting Grain Size of Friction-Stir-Processed AZ31 Magnesium Alloy, ASM Journal of Materials Engineering and Performance, 21, 7, 2012.
- 11. Buffa G., Hua J., Shivpuri R., Frantini L., A continuum based fem model for friction stir welding – model development, Material Science and Engineering, A419, 389–396, 2005.
- 12. Hamilton C., Sommers A., Dymek S., A thermal model of friction stir welding applied to Sc-modified Al-Zn-Mg-Cu alloy extrusion, International Journal of Machine Tools & Manufacture, 49, 230–238, 2008.
- 13. Schmidt H., Hattel J., A local model for the thermomechanical conditions in friction stir welding, Modelling and Simulation in Materials Science and Engineering, 13, 77–93, 2005.
- 14. ABAQUS/CAE Analysis User’s Manual: version 6.11 (2011) by Abaqus.
- 15. Zhang Z., Zhang H.W., Numerical studies on controlling of process parameters in friction stir welding, Journal of Materials Processing Technology, 209, 241–270, 2009.
- 16. Ulysse P., Three-dimensional modeling of the friction stir-welding process, International Journal of Machine Tools & Manufacture, 42, 1549–1557, 2002.
- 17. Hofmann D.C., Vecchio K.S., Submerged friction stir processing (SFSP): An improved method for creating ultra-fine-grained bulk materials, Materials Science and Engineering, A402, 234–241, 2005.
- 18. Abed F.H., Voyiadjis G., Adiabatic Shear Band Localizations in BCC Metals at High Strain Rates and Various Initial Temperatures, International Journal for Multiscale Computational Engineering, 5, 3–4, 2007.
- 19. Voyiadjis G., Abed F.H., Transient Localizations in Metals Using Microstructure-based Yield Surfaces, Modelling and Simulation in Materials Science and Engineering, 15, 1, 2007.
- 20. Abed F.H., Constitutive Modeling of the Mechanical Behavior of High Strength Ferritic Steels For Static and Dynamic Applications, Mechanics of Time-Dependent Materials, 14, 4, 329–345, 2010.
- 21. Abed F.H., Makarem F.S., Comparisons of Constitutive Models For Steel Over a Wide Range of Temperatures and Strain Rates, Journal of Engineering Materials and Technology-Transactions of the ASME, 134, 2, 2012.
- 22. Abed F.H., Physically Based Multiscale-Viscoplastic Model for Metals and Steel Alloys: Theory and Computation, Doctoral dissertation, Louisiana State University.
- 23. Polyzois I., Finite Element Modeling of the Behavior of Armor Materials Under High Strain Rates and Large Strains, M.Sc. Thesis, University of Manitoba, Canada, 2010.
Typ dokumentu
Bibliografia
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bwmeta1.element.baztech-6dd59658-c567-4658-923f-0569a3eafbbd