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Processing of phosphorites with extraction of phosphorus, obtaining calcium carbide and ferroalloy

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The article considers the results of studying the thermodynamic computer modeling of the interaction of phosphorite (Karatau basin, Kazakhstan) with carbon and coke performed using the HSC-10 software package and electric smelting of the phosphorite with coke and steel shavings in an arc furnace. The modeling allowed us to determine the equilibrium extraction degrees of phosphorus into gas (Р2, Р4), silicon into ferroalloy in the form of iron silicides (FeSi2, FeSi, Fe3Si, Fe5Si3, Si) and calcium into CaС2. At temperatures above 1500 °C, regardless of the amount of iron, the extraction degree of phosphorus into gas is more 99%. The resulting ferroalloy contains 21.2-23.8% of Si, 1.6-2.8% of Al; the calcium carbide has a capacity of 288-325 dm3/kg. The extraction degree of silicon into the alloy was 89.8%, calcium in CaC2 – 72.5%, phosphorus into gas – 99.4%. The ferroalloy, formed at the electric smelting of the Chulaktau phosphorite together with coke and steel shavings and containing 24.9-29.8% of Si, is FS25 grade ferrosilicon, and the formed calcium carbide has a capacity of 278-290 dm3/kg and belongs to the third and second grades. The developed technology makes it possible to increase the degree of phosphorites’ comprehensive use two times (up to 87.5%).
Rocznik
Strony
art. no. 174463
Opis fizyczny
Bibliogr. 32 poz., rys., tab., wykr
Twórcy
  • Auezov South Kazakhstan University, Kazakhstan, 160002, Shymkent, Tauke Khan, 5
  • Auezov South Kazakhstan University, Kazakhstan, 160002, Shymkent, Tauke Khan, 5
  • Auezov South Kazakhstan University, Kazakhstan, 160002, Shymkent, Tauke Khan, 5
  • Auezov South Kazakhstan University, Kazakhstan, 160002, Shymkent, Tauke Khan, 5
Bibliografia
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  • BOCHEVSKAYA, Ye.G., ABISHEVA, Z.S., KARSHIGINA, Z.B., AKCIL, A., SARGELOVA, E.A. 2019. Technology of complex processing of phosphoric slags with rare-earth metals recovery and obtaining of precipitated silicon dioxide. IMPC 2018 - 29th International Mineral Processing Congress. 2579-2587. (in Russian)
  • GORBENKO, A.N. 1979. Development study of the process of obtaining phosphorus from industrial waste of phosphate-siliceous and coke alkali by inductive heating without preliminary pelletizing. [Razrabotka i issledovaniye processa polucheniya phosphora iz proizvodstvennykh otkhodov fosfatno-kremnistoi b koksovoi schelochi metodom indukcionnogo nagreva bez predvaritel’nogo okomkovaniya]. Dissertation abstract...Ph.D.in Engineering Science,Tashkent. 21. (in Russian)
  • DONTSOV, A.Y. 1979. Energy-technological combination in the technological processes of chemical electrothermy [Energotechnologicheskoye kombinirovaniye v technologicheskikh processakh chimicheskoi elektrotermii]. Journal D.I. Mendeleev, All-Union Chemical Society. Vol. XVIV, Chemistry, Moscow, Russia, 587-593 (in Russian)
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  • HOU, C., LI, L., HOU, L., LIU, B., GU, S., YAO, Y., WANG, H. 2021. Sustainable and clean utilization of yellow phosphorus slag (YPS): Activation and preparation of granular rice fertilizer. Materials, 14 (8), 2080.
  • INKOV, A.M., TAPALOV, T., UMBETOV, U.U., HU WEN CENG, W., AKHMETOVA, K.T., DYAKOVA, E.T., 2003. Optimization Methods: e-book. SKGU, Shymkent. 285. (in Russian)
  • KALMYKOV, S.I., KAPISHEV, T.A., BEKTUROV, A.B. 1985. Method of obtaining phosphorus by reducing phosphorites with a mixture of hydrocarbons and coal. [Metod polucheniya phosphora vosstanovlenya fosforitov smes’y u uglevodorodov i uglya]. Physical and chemical studies of phosphate-, silicate-, mercury-containing systems. Almaty. 189-264. (in Russian)
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  • KOZLOV, K.B., LAVROV, B.A. 2011. Preparation of calcium carbide in an electric arc furnace and its analysis [Poluchenie karbida kal’tsiya v dugovoi pechi i ego analiz]. St. Petersburg. 24. (in Russian)
  • KONEVSKY, M.R., BATUROV, V.P., MININ, V.I., DAVLETSHIN, A.A., SHEVKO, V.M. 1974. Pilot testing on the replacement of coke with shungite rocks in the production of phosphorus. [Opytno-promyshlennoe ispytaniya po zamene koksa shungitovymi porodami v proizvodstve fosfora]. Phosphorus and its compounds. (Phosphorus industry). issue1 (ІІ). 63. (in Russian)
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  • PEDRO, A.A., VASILYEVA, N.V., KATALOVA, N.I. etc. 2014. RU 2516360 Method for controlling the arc mode of melting in an ore-thermal furnace in the phosphorus production. Date of submission: 03.05.2012, date of publication: 20.05.2014. [in Russian].
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  • SHEVKO, V.M., KARTBAYEV, S.K. 1970. Patent No. 750. Reducing-fluxing additive to a charge for electrothermal production of phosphorus. publication date: 14.03.97. (in Russian)
  • SHEVKO, V. M., SERZHANOV, G. M., KARATAEVA, G. E., AMANOV, D. D., 2019. Calculation of equilibrium distribution of elements as applied to the software package HSC-5.1. Certificate for the object protected by copyright of Republic of Kazakhstan, 1501. (in Russian)
  • SHEVKO, V.M., UTEEVA, R.A., BADIKOVA, A.B., KARATAEVA, G.E., BITANOVA, G.A., 2023 a. Production Of Ferroalloys, Calcium Carbide, And Phosp horus From High-Silicon Phosphorite. Vol. 16. No. 2. 955-963, ISSN: 0974-1496.
  • SHEVKO, V., MAKHANBETOVA, B., AITKULOV, D., 2023 b. Theoretical and experimental substantiation of obtaining an alloy from flotation tailings of lead-zinc sulfide ore. Physicochemical Problems of Mineral Processing, 59(1), 161853.
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  • SHEVKO, V.M., AITKULOV, D.K., KARATAYEVA, G.E., AMANOV, D.D., 2016. Kinetics of obtaining a complex ferroalloy from silicon-aluminum containing flask. [Kinetika poluchenia komploksnogo ferrosplava iz kremniy-aluminiysoderzhaschey opoki]. International Journal of Applied and Fundamental Research. No. 10-2. 194-196. (in Russian)
  • KHUDYAKOVA, T.M., MIKHAILOVA, V.I., VERNER, V.F., YAKIMKINA, I.G., IBRAGIMOV, YE.K., 2009 Innovative patent RK 20991. A binding agent. Date of submission: 14.03.2008, data of publication: 16.03.2009, bul. No. 3. (in Russian)
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Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-6dcc0f88-0481-466c-8608-5e393fffefb0
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