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A experiment study for welding optimization of fillet welded structure

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: This study aims to examine the interaction between process parameters and bead geometry, to perform the research to predict optimal bead geometry (bead width, reinforcement height, left leg length, right leg length) through the analysis of experimental data. For this, not only linear and the curvilinear equations were developed to predict bead geometry, but also interactions between process parameters and bead geometry were analysed through sensitivity analysis. Design/methodology/approach: A Taguchi method was applied for the optimization of process parameters, as well as bead geometry was predicted using a Neural Networks (LM) learning algorithm. Findings: The data generated through experimental studies conducted in this study has employed to validate its effectiveness for the optimization of bead geometry on process parameters (welding current, welding voltage, welding speed), and to present the criteria to control the process parameters to achieve a good bead geometry. Research limitations/implications: By applying Taguchi method, process parameters (welding current, welding voltage, welding speed) and bead geometry (bead width, reinforcement height, leg length) were analysed. Originality/value: This study has developed mathematical models and algorithms to predict or control the bead geometry in GMA fillet welding process, and analysed the S/N ratio to which Taguchi theory was applied for sensibly to the process parameters.
Słowa kluczowe
Rocznik
Strony
178--187
Opis fizyczny
Bibliogr. 11 poz., rys., tab.
Twórcy
autor
  • Department of Mechanical Engineering, Mokpo National University, 534-729, South Korea
autor
  • Department of Mechanical Engineering, Mokpo National University, 534-729, South Korea
autor
  • Environmentally Materials & Components Center, KITECH, 561-202, South Korea
autor
  • Environmentally Materials & Components Center, KITECH, 561-202, South Korea
Bibliografia
  • [1] R.S. Chandel, S.R. Bala, Effect of welding parameters and groove angle on the soundness of root beads deposited by the SAW process. Advances in Welding Science and Technology, Proceedings of the International Conference “Trends in Welding Research”, Gatlinburg, Tennessee, USA, 1986, 479-385.
  • [2] D.S. Nagesh, G.L. Datta, Prediction of weld bead geometry and prediction in shielded metal-arc welding using artificial neural networks, Journal of Materials Process Technology 79 (2002) 1-10.
  • [3] P. Li, M.T.C. Fang, J. Lucas, Modelling of submerged arc welding bead using self-adaptive offset neural network, Journal of Materials Process Technology 71 (1997) 228-298.
  • [4] Y.S. Tang, H.L. Tsai, S.S. Yeh, Modelling, optimization and classification of weld quality in tungsten inert gas welding, International Journal of Machine Tools and Manufacturing 39 (1999) 1427-1438.
  • [5] Y.M. Zhang, R. Kovacevic, L. Li, Characterization and real-time measurement of geometrical appearance of the weld pool, International Journal of Machine Tools and Manufacture 36/7 (1996) 799-816.
  • [6] Y.W. Park, H.S. Park, S.H. Rhee, M.J. Kang, Real time estimation of CO2 laser weld quality for automotive industry, Optics and Laser Technology 34/2 (2002) 135-142.
  • [7] J. Mirapeix, A. Cobo, O.M. Conde, C. Jauregui, J.M. Lopez-Higuera, Real-time arc welding defect detection technique by means of plasma spectrum optical analysis, NDT & E International 39/5 (2006) 356-360.
  • [8] C.H. Tsai, K.H. Hou, H.-T. Chuang, Fuzzy control of pulsed GTA welds by using real-time root bead image feedback, Journal of Materials Processing Technology 176/1-3 (2006) 158-167.
  • [9] M. Ushio, W. Mao, Dynamic Characteristics of Arc Sensor in GMA Welding in Dip Transfer Mode: A Study of the Improvement of the Sensitivity and the Reliability of Arc Sensor in GMA Welding (3rd Report), Journal of the Japan Welding Society 15/2 (1997) 272-280.
  • [10] S. Kodama, Y. Ichiyama, Y. Ikuno, N. Baba, Arc sensor sensitivity in short circuiting metal active gas welding with high speed torch oscillation, Science and Technology of Welding and Joining 11/1 (2006) 25-32.
  • [11] M. Guazzato, M. Albakry, Influence of Surface and Heat Treatments on the Flexural Strength of A Glass-infiltrated Alumina/Zirconia-reinforced Dental Ceramic, Dental Materials 21 (2005) 454-463.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-6dbc3dd0-56e4-4a60-8236-fa4b1375cfb2
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