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Measurements and vibration analysis of a five-stage axial-flow microturbine operating in an ORC cycle

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PL
Pomiary i analiza poziomu drgań pięciostopniowej mikroturbiny osiowej pracującej w obiegu ORC
Języki publikacji
EN
Abstrakty
EN
This paper presents results concerning the experimental investigation of a five-stage prototypical axial-flow microturbine operating in an ORC installation. The microturbine has an electrical capacity of 3 kW at the nominal rotational speed of 12000 rpm and is supplied with a low-boiling medium's vapour HFE7100. During the test, both the full vibration frequency distribution and the overall level of the velocity vibrations RMS in the microturbine were measured. A spectral analysis of vibration velocity was conducted during the grind-in process after a modernisation of the shrouding bandage of the microturbine set's flow system took place. The article presents the operational characteristics of the ORC system as well as the characteristics showing the electric power produced as the function of rotational speed of the microturbine. On the basis of the results obtained, there was assessed the dynamic performance of the microturbine and it was ranked according to ISO 10816-1 standard. The paper also shows the measurement results of the so-called kurtosis within the frequency range of 15 to 30 kHz, which made it possible to evaluate the dynamic state of the rolling bearings by which the microturbine rotor was supported.
PL
W artykule przedstawiono wyniki badań poziomu drgań podczas rozbiegu prototypowej 5-stopniowej osiowej mikroturbiny pracującej w obiegu Rankine'a. Mikroturbina o nominalnej mocy 3 kW i prędkości obrotowej 12000 obr/min była zasilana parą czynnika niskowrzącego HFE7100. Podczas badań zmierzono rozkłady częstotliwościowe oraz ogólny poziom prędkości drgań Vrms mikroturbiny w zależności od prędkości obrotowej. Przedstawiono analizę prędkości drgań podczas docierania i po modernizacji bandaży układu przepływowego mikroturbozespołu. Zamieszczono charakterystyki pracy obiegu ORC oraz charakterystyki mocy elektrycznej w zależności od prędkości obrotowej mikroturbiny. Na podstawie uzyskanych wyników oceniono stan dynamiczny mikroturbiny oraz zaklasyfikowano badaną maszynę przepływową wg normy ISO 10816-1. W pracy zamieszczono wyniki pomiarów tzw. kurtozy w przedziale 15-30 kHz na podstawie której wykonano ocenę stanu łożysk tocznych układu wirującego mikroturbiny.
Czasopismo
Rocznik
Strony
51--58
Opis fizyczny
Bibliogr. 39 poz., rys., tab., wykr., zdj.
Twórcy
  • Institute of Fluid Flow Machinery, Polish Academy of Sciences Department of Turbine Dynamics and Diagnostics, Fiszera 14, 80-231 Gdańsk, Poland
autor
  • Institute of Fluid Flow Machinery, Polish Academy of Sciences Department of Turbine Dynamics and Diagnostics, Fiszera 14, 80-231 Gdańsk, Poland
  • Institute of Fluid Flow Machinery, Polish Academy of Sciences Department of Turbine Dynamics and Diagnostics, Fiszera 14, 80-231 Gdańsk, Poland
Bibliografia
  • 1. Directive 2009/28/EC of the European Parliament and of the Council dated April 23, 2009 on the promotion of the use of energy from renewable sources; it amends and subsequently repeals Directives 2001/77/EC and 2003/30/EC. Polish.
  • 2. Liu H, Shao Y, Li J. A biomass-fired micro-scale CHP system with organic Rankine cycle (ORC) - Thermodynamic modelling studies. Biomass and Bioenergy 2011; 35: 3985-3994.
  • 3. Onovwiona HI, Ugursal VI. Residential cogeneration systems: review of the current technology. Renewable and Sustainable Energy Reviews 2006; 10: 389-431.
  • 4. Frigo S, Gabbrielli R, Puccini M, Seggiani M, Vitolo S. Small-Scale Wood-Fuelled CHP Plants: a Comparative Evaluation of the Available Technologies. Chemical Engineering Transactions 2014; 37: 847-852.
  • 5. Consumption of fuels or other energy carriers in 2013, Central Statistical Office (GUS), Warsaw 2014. Polish.
  • 6. Consumption of fuels or other energy carriers in 2014, Central Statistical Office, Warsaw 2015. Polish.
  • 7. Żywica G, Kaczmarczyk TZ, Ihnatowicz E. A review of expanders for power generation in small-scale organic Rankine cycle systems: Performance and operational aspects. Proc IMechE Part A: J Power and Energy 2016; 230(7): 669-684, doi: 10.1177/0957650916661465
  • 8. Qiu G, Liu H, Riffat S. Expanders for micro-CHP system with organic Rankine cycle. Applied Energy, 2011; 31: 3301-3307.
  • 9. Kaczmarczyk TZ, Żywica G, Ihnatowicz E. Vibroacoustic diagnostics of a radial microturbine and a scroll expander operating in the organic Rankine cycle installation. Journal of Vibroengineering 2016; 18(6): 4130 – 4147, http://dx.doi.org/10.21595/jve.2016.17167
  • 10. Polish law on Renewable Energy Sources dated February 20, 2015 (Journal of Laws 2015, item 478)
  • 11. Woźny A, Dobosz D, Pacana A. Influence of noise on the quality of work. Humanities and Social Sciences, vol. XIX, 21 (2/2014): 251-258. Polish.
  • 12. Official Journal of the European Union C 87/1 of 23.03.2012, notices from European Union institutions, bodies, offices and agencies, a European Commission communication on the implementation of Directive 2006/42/EC of the European Parliament and of the Council dated May 17, 2006 on machinery, amending Directive 95/16/EC (recast) . Polish.
  • 13. Journal of Laws No. 199, item 1228, ordinance of the Minister of economy dated October 21, 2008 on essential requirements for machinery. Polish.
  • 14. Wieczorek AN. Designing of machinery and equipment in accordance with the principle of sustainable development. Management Systems in Production Engineering 2015; 1(17): 1 - 12. Polish.
  • 15. Makarewicz G. Noise in the work environment. Promotor 5/12:18-26. Polish.
  • 16. Grządziela A. Modern methods used to measure vibrations in identification of technological errors in rotating machinery. Scientific Papers of Polish Naval Academy. 2009; 2(177): 7-18. Polish.
  • 17. Rockwood WG. Noise and Vibration Characterization and Statistical Energy Analysis of a Scroll Compressor. International Compressor Engineering Conference, School of Mechanical Engineering, 1998: 331-336.
  • 18. Zargar OA. Turbine Compressor Vibration Analysis and Rotor Movement Evaluation by Shaft Center Line Method (The Case History Related to Main Turbine Compressor of an Olefin Plant in Iran Oil Industries). Middle-East Journal of Scientific Research 2014; 19 (3): 390-400.
  • 19. Liu T, Wu Z. A Vibration Analysis Based on Wavelet Entropy Method of a Scroll Compressor. Entropy 2015; 17: 7076-7086.
  • 20. Kokociński J. Vibroacoustic diagnostics of machinery. Energetyka Cieplna i Zawodowa 2009; 11: 44-50. Polish.
  • 21. Kowalski K. Repairs of flow systems in steam turbines directed towards achieving the guaranteed parameters of energy conversion effectiveness. The Second Conference of Electricity Producers Skawina (Poland) 2011: 109-121. Polish.
  • 22. Toczek W. Damping of a steam turbine self-excited vibrations with the use of four-key bearings. Energetyka, April 2013: 351-353.
  • 23. Wachel JC. Turbine and Compressors Vibrations Encountered at Startup of a Methanol Plant. American Institute of Chemical Engineers[0]. Ammonia and Related Plants Safety Symposi[0]um Minneapolis, Minnesota, August 26-30, 1972.
  • 24. Żywica G, Bagiński P, Breńkacz Ł. Dynamic state assessment of the water turbine with the power of 600 kW. Diagnostyka 2013; 14(1): 65-70.
  • 25. Klimanowski M. Vibroacoustic diagnostics in compliance with PN (Polish Standard) and ISO applicable regulations. Zeszyty Problemowe – Maszyny Elektryczne 2012; 2(99): 115-120. Polish.
  • 26. Kromulski J, Wojciechowski J, Mac J, Pawłowski T. Estimation of the dynamic performance of a pneumatic conveyor for seed. Technika Rolnicza Ogrodnicza Leśna 2013; 2: 9-11. Polish.
  • 27. Qiu G, Liu H, Riffat S. Expanders for micro-CHP systems with organic Rankine cycle. Applied Thermal Engineering 2011; 31: 3301-3307.
  • 28. Weiß AP. Volumetric expanders versus turbine - which is the better choice for small ORC plants?. 3rd International Seminar on ORC Power Systems, Oktober 12-14, Brussels, Belgium.
  • 29. Żywica G, Drewczynski M, Kiciński J, Rządkowski R. Computational modal and strength analysis of the steam microturbine with fluid-film bearings. Journal of Vibration Engineering & Technologies 2014; 2(6): 543-549.
  • 30. Żywica G, Kiciński J. The influence of selected design and operating parameters on the dynamics of the steam micro-turbine. Open Engineering 2015; 5(1): 385-398.
  • 31. Official Journal of the European Union of 09.06.2006, Directive 2006/42/EC of the European Parliament and of the Council dated May 17, 2006 on machinery, that amends Directive 95/16/EC (recast). Polish.
  • 32. Decree of the Minister of Economy and Labour dated 5 August 2005 on health and safety at work relating to the exposure to noise and mechanical vibration (Journal of Laws of 2005, no. 157 item 1318). Polish.
  • 33. Decree of the Minister of Labour and Social Policy dated 29 November 2002 on maximum permissible concentration and intensity of harmful factors in the work environment (Journal of Laws of 2002, no. 217 item 1833 with later amendments). Polish.
  • 34. Piwowarski M, Kosowski K. Determination of the main design parameters and type of the turbine. IMP PAN internal report no. 215/2009. Polish.
  • 35. Kosowski K, Piwowarski M, Stępień R, Włodarski W. Design of the turbine's flow system, preliminary structural design of the turbine. IMP PAN internal report no. 838/2009. Polish.
  • 36. Kosowski K, Piwowarski M, Stępień R, Włodarski W. Strength computations for selected microturbine components. IMP PAN internal report no. 839/2009. Polish.
  • 37. Kiciński J, Ihnatowicz E, Żywica G, Kaczmarczyk TZ, Rybiński W. Experimental research of an axialflow microturbine with a given working medium conducted on heat exchangers test rig. IMP PAN internal report no. 35/2014. Polish.
  • 38. Szulfer G. Manufacture of microturbine sets' preprototypes. Report on tests and measurements of microturbine sets. IMP PAN internal report no. 247/2013. Polish.
  • 39. User's manual for the measuring instrument DIAMOND 401AXT. MBJ Electronics, Cracow.
Typ dokumentu
Bibliografia
Identyfikator YADDA
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