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Recycling process of casting molds applying to precision castings

Wybrane pełne teksty z tego czasopisma
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: The present work relates to investigations about the possibility of recycling and producing sinters from ceramic molds. These molds are applied for producing precise single crystal casts of nickel based superalloys to elements witch are applied to the hot section of aircraft jet engines. Design/methodology/approach: The processes of milling were carried out using the vibratory mill Herzog HSM 100H and the planetary grinder Pulverisette 7 - Fritsch Company. The measurements of all kinds of powders were conducted by using of the Kamika IPS U Analyzer and Malvern Nanosizer-ZS. To the purpose of analysis of the chemical composition an X-ray microanalysis technique was applied with the dispersion of the energy (EDS) using of Thermo and Noran equipment. Findings: On the basis of examinations carried out on the powders before and after processes of milling and after processes of pressing and sintering of powders, it is possible to state that technological processes of reuse and further applying of used molds are possible. Processes of pressing were conducted applying different amounts of powders. Powders were pressed both without the addition as well as with the addition of modifiers which were added to basic powder in appropriate amounts. It was found that processes of pressing and sintering in both cases showed good results. Surfaces of pressed and sintered tablets were smooth and not-delaminated as well as did not shell. Research limitations/implications: Results will be used for future researches among others concerning the research on mechanical and thermal properties. Practical implications: Waste products and their reuse, recycling and especially consolidation of dangerous and hazardous compounds including of ceramic materials from foundry industry, will have an important place in the future on account of problems with their recycling and the storage. Originality/value: Researches on new possibilities of the application and properties of waste materials.
Słowa kluczowe
Rocznik
Strony
661--667
Opis fizyczny
Bibliogr. 9 poz., rys., tab.
Twórcy
autor
  • Department of Materials Science, The Faculty of Mechanical Engineering and Aeronautics, Rzeszow University of Technology, Al. Powstanców Warszawy 12, 35-959 Rzeszow, Poland
autor
  • Department of Materials Science, The Faculty of Mechanical Engineering and Aeronautics, Rzeszow University of Technology, Al. Powstanców Warszawy 12, 35-959 Rzeszow, Poland
Bibliografia
  • [1] European Commission, Integrated pollution prevention and control reference document on best available techniques in the smitheries and foundries industry, 2005.
  • [2] M.A. Montero, M.M. Jordan, M.S. Hernández-Crespo, T. Sanfeliu, The use of sewage sludge and marble residues in the manufacture of ceramic tile bodies, Applied Clay Science 46 (2009) 404-408.
  • [3] P.H. Shih, Z.Z. Wu, H.L. Chiang, Characteristics of bricks made from waste steel slag, Waste Manage 24 (2004) 1043-1047.
  • [4] C.M.F. Vieira, P.M. Andrade, G.S. Maciel, F. Vernilli, S.N. Monteiro, Incorporation of fine steel sludge waste into red ceramic, Materials Science Engineering A-Struct 427 (2006) 142-147.
  • [5] S. Ji, L. Wan, Z. Fan, The toxic compounds and leaching characteristics of spent foundry sands. Water Air Soil Pollution 132 (2001) 347-364.
  • [6] J. Dańko, M. Holzer, Analysis of the types and quantities of waste generated in the domestic foundries, Review Foundry, Foundry Technical Association of Polish 59/4 (2009) 196-200 (in Polish).
  • [7] M. Holzer, Environmental problems in the foundry industry after the Polish accession to the European Union, Review Foundry, Foundry Technical Association of Polish 4 (2004) 314-321 (in Polish).
  • [8] M. Żmudzińska, M. Latała-Holzer, Molding waste - their utilization options, Review Foundry, Foundry Technical Association of Polish 55/1 (2005) 34-36 (in Polish).
  • [9] H. Matysiak, J. Ferenc, Z. Lipiński, K. Grabarz, J. Michalski, K.J. Kurzydłowski, Characteristics and control of the technological properties of ceramic mixtures to produce molds for precision casting of turbine aircraft Bridgman method
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-6d35a4a7-42c7-41e9-91a1-d6d513782c3b
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