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Determination of twist drill bits wear: the effect of the composition and structure of the steels

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The aim of the study was to relate the infl uence of the chemical composition, structure, and basic properties as hardness of the tested drill bits on resistance to their wear. The chemical composition of the drill bit was investigated using the electric excitation emission spectrometry method and EDS microanalysis. Metallographic specimens were prepared and observed to determine the structure of each tool. Hardness tests were carried out on the shank and the working part of the tools. Material wear tests were carried out on the basis of measuring the wear of the drill bit flank. It has been shown that the appropriate selection of the chemical composition and heat treatment has a signifi cant impact on the wear resistance of cutting tools, which directly translates into their quality.
Słowa kluczowe
Rocznik
Strony
8--13
Opis fizyczny
Bibliogr. 33 poz., rys., tab., wz.
Twórcy
  • Faculty of Civil Engineering, Mechanics and Petrochemistry, Warsaw University of Technology, I. Łukasiewicza 17, 09-400 Płock, Poland
  • Poznan University of Technology, Department of Chemical Engineering and Equipment, 60-965 Poznan, Poland
  • Poznan University of Technology, Department of Chemical Engineering and Equipment, 60-965 Poznan, Poland
  • Poznan University of Technology, Department of Chemical Engineering and Equipment, 60-965 Poznan, Poland
  • Poznan University of Technology, Department of Chemical Engineering and Equipment, 60-965 Poznan, Poland
  • Faculty of Civil Engineering, Mechanics and Petrochemistry, Warsaw University of Technology, I. Łukasiewicza 17, 09-400 Płock, Poland
autor
  • Faculty of Civil Engineering, Mechanics and Petrochemistry, Warsaw University of Technology, I. Łukasiewicza 17, 09-400 Płock, Poland
  • Faculty of Civil Engineering, Mechanics and Petrochemistry, Warsaw University of Technology, I. Łukasiewicza 17, 09-400 Płock, Poland
Bibliografia
  • 1. Jindal, A. (2012). Analysis of tool wear rate in drilling operation using scanning electron microscope (SEM). J Miner. Mat. Char. Eng. 11 (1), 43–54. DOI: 10.4236/jmmce.2012.111004.
  • 2. Ezugwu, E.O. & Lai, C.J. (1995). Failure modes and wear mechanisms of M35 high-speed steel drills when machining inconel 901. J. Mater. Process. Technol. 49, 295–312. DOI: 10.1016/0924-0136(94)01352-2.
  • 3. Williams, R.A. (1976). A study of the drilling process, J. Eng. Ind. 96 (4), 1207–1215. DOI: 10.1115/1.3438497.
  • 4. Jaworski, J. & Kluz, R. (2015). Application of vibroacoustic signal to wear diagnose during drilling structural steel by drills made of HS 2-5-1 steel. Mechanik 8–9, 222–230. DOI: 10.17814/mechanik.2015.8-9.430.
  • 5. Eneyew, E.D. & Ramulu, M. (2014). Experimental study of surface quality and damage when drilling unidirectional CFRP composites. J. Mater. Res. Technol. 3 (4), 354–362. DOI: 10.1016/j.jmrt.2014.10.003.
  • 6. Klocke, F., Klink, A., Veselovac, D., Aspinwall, D.K., Sein Leung Soo, S.L., Schmidt, M., Schilp, J., Levy, G. & Kruth, J.P. (2014). Turbomachinery component manufacture by application of electrochemical, electrophysical and photonic processes. CIRP Ann. Manuf. Technol. 63, 703–726. DOI: 10.1016/j.cirp.2014.05.004.
  • 7. Jaworski, J. & Trzepieciński, T. (2016). Supervision of cutting process and the tool state made of economic high-speed steel. Oficyna Wydawnicza Politechniki Rzeszowskiej, Rzeszów, Poland.
  • 8. Miko, E., Nowakowski, Ł. & Skrzyniarz, M. (2018). Influence of selected cutting conditions on torque and cutting force during drilling of gray cast iron. Mechanik 8 (9), 760–762. DOI: 10.17814/mechanik.2018.8-9.126.
  • 9. Dobrzański, L.A. (2002). Fundamentals of Materials Science and Metal Science. Engineering Materials With the Basics of Material Design. WNT, Gliwice-Warsaw, Poland.
  • 10. Uddin, M., Basak, A., Pramanik, A., Singh, S., Krolczyk, G.M. & Prakash, C. (2018). Evaluating hole quality in drilling of Al 6061 alloys. Materials, 11, 2443. DOI: 10.3390/ma11122443.631716930513850
  • 11. Islam, M.N., Rafi, N.H. & Charoon, P. (2009). An investigation into effect of canned cycles on drilled hole quality. In Proceedings of the World Congress on Engineering,, July 1–3. London, U.K.
  • 12. Çiçek, A., Kıvak, T. & Ekici, E. (2015). Optimization of drilling parameters using Taguchi technique and response surface methodology (RSM) in drilling of AISI 304 steel with cryogenically treated HSS drills. J. Intell. Manuf., 26, 295–305. DOI:10.1007/s10845-013-0783-5.
  • 13. Kurt, M., Bagci, E. & Kaynak, Y. (2009). Application of Taguchi methods in the optimization of cutting parameters for surface finish and hole diameter accuracy in dry drilling processes. Int. J. Adv. Manuf. Tech., 40, 458–469. DOI: 10.1007/s00170-007-1368-2.
  • 14. Bhatnagar, N., Nayak, D., Singh, I., Chouhan, H. & Mahajan, P. (2004). Determination of machining induced damage characteristics of FRP composite laminates. Mater. Manuf. Process. 19, 1009–1023. DOI: 10.1081/AMP-200035177.
  • 15. Pilny, L., Chiffre, L.D., Pıska, M. & Villumsen, M.F. (2012). Hole quality and burr reduction in drilling aluminium sheets. CIRP J. Manuf. Sci. Technol. 5, 102–107. DOI: 10.1016/j.cirpj.2012.03.005.
  • 16. Tsaoa, C.C. & Hocheng, H. (2008). Evaluation of thrust force and surface roughness in drilling composite material using Taguchi analysis and neural network. J. Mater. Process. Technol. 203, 342–348. DOI: 10.1016/j.jmatprotec.2006.04.126.
  • 17. Mandal, N., Doloi, B., Mondal, B. & Das, R. (2011). Optimization of flank wear using zirconia toughened alumina (ZTA) cutting tool: Taguchi method and regression analysis. Meaurments 44, 2149–2155. DOI: 10.1016/j.measurement.2011.07.022.
  • 18. Zhang, X., Han, C., Luo, M. & Zhang, D. (2020). Tool wear monitoring for complex part milling based on deep learning. Appl. Sci. 10, 6916. DOI: 10.3390/app10196916.
  • 19. Arif, R., Fromentina, G., Rossia, F. & Marcona B. (2020). Investigations on drilling performance of high resistant austenitic stainless steel. J. Manuf. Process. 56, 856–866. DOI: 10.1016/j.jmapro.2020.05.038.
  • 20. Hocheng, H. & Tsao, C.C. (2006). Effects of special drill bits on drilling-induced delamination of composite materials. Int. J. Mach. Tools Manuf. 46, 1403–1416. DOI: 10.1016/j.ijmachtools.2005.10.004.
  • 21. Trupković, I. & Botak, Z. (2014). Influence of cutting blade geometry on drill life. Technical Bulletin 8 (1), 59–63.
  • 22. Durão, L.M.P., Tavares, J.M.R.S., Marques, A.T., Baptista, A.M. & Magalhães, A.G. (2008). Damage analysis of carbon/epoxy plates after drilling. Int. J. Mater. Prod. Technol. 32, 226–242. DOI: 10.1504/IJMPT.2008.018983.
  • 23. Jaromír, A. (2015). A study of the effect of coatings on the drill life. Int. J. Mech. Eng. Technol. 1 (1), 46–59.
  • 24. Wong, F.R., Sharif, S., Kamdani, K. & Rahim, E.A. (2008). The effect of drill point geometry and drilling technique on tool life when drilling titanium alloy Ti-6Al-4V. Proc. Int. Conf. Mech. Man. Eng. Johor Bahru, Malaysia, 1–8.
  • 25. Waqar, S., Asad, S., Ahmad, S., Abbas, Ch.A. & Elahi, H. (2016). Effect of drilling parameters on hole quality of Ti-6Al-4V titanium alloy in dry drilling. Mater. Sci. Forum 880, 33–36. DOI: 10.4028/http://www.scientific.net/MSF.880.33.
  • 26. Botak, Z., Pisačić, K., Horvat, M. & Mađerić, D. (2018). The influence of drill point geometry on tool life. Technical Bulletin 12 (1), 1–4. DOI: 10.31803/tg-20171121114508.
  • 27. Liu, H.S., Lee, B.Y. & Tarng, Y.S. (2000). In-process prediction of corner wear in drilling operations. J. Mater. Process. Technol. 101, 152–158. DOI: 10.1016/S0924-0136(00)00434-9.
  • 28. PN-EN ISO 6508-1:2002. Rockwell hardness measurement.
  • 29. PN-EN ISO 6507-1:1999. Vickers hardness testing.
  • 30. Sukeri, M., Paiz Ismadi, M.Z., Othman, A.R. & Kamaruddin S. (2018). Wear detection of drill bit by image-based technique. IOP Conf. Ser.: Mater. Sci. Eng. 328, 012011.
  • 31. Khan, S.A., Shamail, S., Anwar, S., Hussain, A., Ahmad, S. & Saleh, M. (2020). Wear performance of surface treated drills in high speed drilling of AISI 304 stainless steel. J. Manufac. Proc. 58, 223–235. DOI: 10.1016/j.jmapro.2020.08.022.
  • 32. Darlewski, J. (1994). Development trends of tools for chip tools. Mechanik 1.
  • 33. Cichosz P. & Kuzinowski, M. (2007). Economic aspects of tool selection to work on production tasks; In: Machining. 1. High productivity, P. Cichosz (ed.) Oficyna Wydawnicza Politechniki Wrocławskiej, Wrocław, Poland.
Uwagi
Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-6d1c3f72-6b18-48bd-953b-793c18cc4ff2
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