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The influence of tool geometry on the course of flanges radial extrusion in hollow parts

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
In this paper the different methods of hollow parts with flange manufacturing are presented. The results of theoretical–experimental research on radial extrusion of hollow parts with flanges are shown. In the research the pipe parts form 6060 aluminum alloy formed in ambient temperature were used. The influence of tool geometry in forming zone was investigated. Experimental research was made in special equipment placed into workspace of laboratory testing machine. Numerical simulations were made by means of Deform-3D software. In the results, the distributions of stress, strains, Cockroft–Latham criterion and loads are presented.
Rocznik
Strony
986--996
Opis fizyczny
Bibliogr. 18 poz., rys., tab., wykr.
Twórcy
autor
  • Lublin University of Technology, Faculty of Mechanical Engineering, 36 Nadbystrzycka Str., 20-618 Lublin, Poland
autor
  • Lublin University of Technology, Faculty of Mechanical Engineering, 36 Nadbystrzycka Str., 20-618 Lublin, Poland
  • Lublin University of Technology, Faculty of Mechanical Engineering, 36 Nadbystrzycka Str., 20-618 Lublin, Poland
Bibliografia
  • [1] Z. Gronostajski, M. Hawryluk, M. Kaszuba, G. Misiun, A. Niechajowicz, S. Polak, M. Pawełczyk, An analysis of the industrial forging process of flange in order to reduce the weight of the input material, Archives of Metallurgy and Materials 60 (2) (2015) 849–853.
  • [2] R. Balendra, Y. Qin, Injection forging: engineering and research, Journal of Materials Processing Technology 145 (2) (2004) 189–206.
  • [3] B. Du Ko, D. Joon Kim, S. Hyung Lee, B. Bok Hwang, The influence of die geometry on the radial extrusion processes, Journal of Materials Processing Technology 113 (1–3) (2001) 109–114.
  • [4] S.Y. Lin, F.C. Lin, Predictions of the minimum relative depth of die cavity and the minimum amount of preforming in the radial extrusion of tubular components, Computers and Structures 84 (7) (2006) 503–513.
  • [5] Y. Ma, Y. Qin, R. Balendra, Upper-bound analysis of the pressure-assisted injection forging of thick-walled tubular components with hollow flanges, International Journal of Mechanical Sciences 48 (10) (2006) 1172–1185.
  • [6] X.L. Hu, Z.R. Wang, Numerical simulation and experimental study on the multi-step upsetting of a thick and wide flange on the end of a pipe, Journal of Materials Processing Technology 151 (1–3) (2004) 321–327.
  • [7] G. Winiarski, A. Gontarz, Z. Pater, A new process for the forming of a triangular flange in hollow shafts from Ti6Al4V alloy, Archives of Civil and Mechanical Engineering 15 (4) (2015) 911–916.
  • [8] A. Gontarz, Z. Pater, J. Tomczak, G. Winiarski, Theoretical and experimental research on a method for producing a triangular rosette-shaped flange, Key Engineering Materials 622–623 (2014) 1166–1172.
  • [9] P.A.R. Rosa, J.M.C. Rodrigues, P.A.F. Martins, External inversion of thin-walled tubes using a die: experimental and theoretical investigation, International Journal of Machine Tools & Manufacture 43 (8) (2003) 787–796.
  • [10] X.M. Qiu, L.H. He, J. Gu, X.H. Yu, An improved theoretical model of a metal tube under free external inversion, Thin- Walled Structures 80 (2014) 32–37.
  • [11] X. Zhang, G. Cheng, H. Zhang, Numerical investigations on a new type of energy-absorbing structure based on free inversion of tubes, International Journal of Mechanical Sciences 51 (1) (2009) 64–76.
  • [12] G. Samołyk, Studies on stress and strain state in cold orbital forging a AlMgSi alloy flange pin, Archives of Metallurgy and Materials 58 (4) (2013) 1183–1189.
  • [13] G. Samołyk, Numerical investigation of producing a Ti6Al4V alloy jaw coupling sleeve-disk by orbital forging, Metalurgija 53 (4) (2014) 497–500.
  • [14] G. Samołyk, Orbital forging of a sleeve-type part with a simultaneous flanging, Steel Research International (2012) 175–178 (nr. Spec. Ed.).
  • [15] A. Gontarz, G. Winiarski, Numerical and experimental study of producing flanges on hollow parts by extrusion with a movable sleeve, Archives of Metallurgy and Materials 60 (3) (2015) 1917–1921.
  • [16] A. Dziubińska, A. Gontarz, A new method for producing magnesium alloy twin-rib aircraft brackets, Aircraft Engineering and Aerospace Technology 87 (2) (2015) 180–188.
  • [17] Z. Pater, J. Tomczak, Experimental tests for cross wedge rolling of forgings made from non-ferrous metal alloys, Archives of Metallurgy and Materials 57 (4) (2012) 919–928.
  • [18] T. Bulzak, J. Tomczak, Z. Pater, Forming a lever preform made of aluminum alloy 2014, Metalurgija 53 (4) (2014) 505–508.
Uwagi
PL
Opracowanie ze środków MNiSW w ramach umowy 812/P-DUN/2016 na działalność upowszechniającą naukę (zadania 2017)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-6c3bcc6e-78ac-498c-8323-db3ebcac3c98
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