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Tytuł artykułu

Wear characteristics and defects analysis of friction stir welded joint of aluminium alloy 6061-T6

Treść / Zawartość
Identyfikatory
Warianty tytułu
PL
Charakterystyka zużycia i analiza uszkodzeń złącza ze stopu aluminium 6061-T6 zgrzewanego tarciowo z przemieszaniem
Języki publikacji
EN
Abstrakty
EN
This paper deals with the wear characteristics and defects developed during friction stir welding at different process parameter of aluminium alloy (AA) 6061-T6 having thickness 6 mm. Four welded samples are prepared with rotational speed 500 rpm, 710 rpm, 1000 rpm and with welding speed of 25 mm/min & 40 mm/min. Welded samples and base material are put in wear condition under grinding machine for 120 s. Material removal is measure by taking the difference of weight before and after wear. Different types of defects and fracture are observed on the wear surface. These defects and fractures are analysed under field emission scanning electron microscope (FESEM). It is concluded that material removal from welded sample is less compared to base metal, hence wear resistance increases after friction stir welding.
PL
Praca dotyczy charakterystyki zużycia i uszkodzeń podczas zgrzewania tarciowego z przemieszaniem stopu aluminium (AA) 6061T6 o grubości 6 mm dla zmiennych parametrów. Cztery zgrzewane próbki były wykonane z prędkością obrotową 500 obr/min, 710 obr/min, 1000 obr/min dla prędkości zgrzewania 25 mm/min i 40 mm/min. Zgrzewane próbki i materiał bazowy były poddawane zużywaniu za pomocą szlifierki w czasie 120 s. Ubytek materiału mierzono jako różnicę wagi przed i po zużywaniu. Różne rodzaje wad i pęknięć zaobserwowano na zużytej powierzchni. Wady i pęknięcia analizowano za pomocą mikroskopu polowego (FESEM). Stwierdzono, że ubytek materiału ze zgrzewanych próbek jest mniejszy w porównaniu z ubytkiem dotyczącym materiału bazowego. Zwiększa się więc odporność na zużycie po zgrzewaniu tarciowym z przemieszaniem.
Rocznik
Strony
128--135
Opis fizyczny
Bibliogr. 33 poz., rys., tab.
Twórcy
autor
  • Department of Mechanical Engineering Indian School of Mines Dhanbad-826004, India
  • Department of Mechanical Engineering Indian School of Mines Dhanbad-826004, India
autor
  • Faculty of Manufacturing Technologies, Technical University of Kosice, 1 Bayerova St., 080 01 Presov, Slovak Republic Institute of Geonics AS CR, v. v. i., Studentska 1768, Ostrava-Poruba, 708 00, Czech Republic
autor
  • Opole University of Technology 76 Proszkowska St., 45-758 Opole, Poland
autor
  • Faculty of Mechanical Engineering and Management Poznan University of Technology ul. Piotrowo 3, 60-965 Poznan, Poland
Bibliografia
  • 1. Bernasovsky Peter, Failure analysis of welded components-Importance for technical practice, IIW International congress in central and east European region Slovakia, High Tatras, 14-16 October 2009.
  • 2. Chen Hua-Bin, Yan Keng, Lin Tao, Chen Shan-Ben, Jiang Cheng-Yu, Zhao Yong, The investigation of typical welding defects for 5456 aluminium alloy friction stir welds, Materials Science and Engineering A 2006; 433: 64-69, http://dx.doi.org/10.1016/j.msea.2006.06.056.
  • 3. Dehghani M., Amadeh A., Mousavi S.A.A. Akbari, Investigations on the effects of friction stir welding parameters on intermetallic and defect formation in joining aluminium alloy to mild steel, Materials and Design 2013; 49:433-441, http://dx.doi.org/10.1016/j. matdes.2013.01.013.
  • 4. Dewangan Saurabh, Chattopadhyaya Somnath, Hloch Sergej, Wear assessment of conical pick used in coal cutting operation, Rock Mech Rock Eng 2014; DOI 10.1007/s00603-014-0680-z, http://dx.doi.org/10.1007/s00603-014-0680-z.
  • 5. Dimic Ivana, Arsic Miodrag, Medo Bojan, Stefanovic Ana, Grabulov Vencislav, Rakin Marko, Effect of welded joint imperfection on the integrity of pipe elbows subjected to internal pressure, Technical Gazette 2013; 20: 285-290.
  • 6. Dinaharan I., Murugan N., Influence of friction stir welding parameters on sliding wear behaviour of AA6061/0-10 wt.% ZrB2 in-situ composite butt joints, Journal of Minerals & Materials Characterization & Engineering 2011; 10(14):1359-1377, http://dx.doi.org/10.4236/jmmce.2011.1014107.
  • 7. Gibson B. T., Lammlein D. H., Prater T. J., Longhurst W. R., Cox C. X.,Ballun M. C., Dharmaraj K. J., Cook G. E., Strauss A. M., Friction stir welding: process, automation and control, Journal of Manufacturing Processes 2004;16: 56-73, http://dx.doi.org/10.1016/j.jmapro.2013.04.002.
  • 8. Glowacz, A., Recognition of Acoustic Signals of Loaded Synchronous Motor Using FFT, MSAF-5 and LSVM, Archives of Acoustics 2015; 40 (2):197-203, http://dx.doi.org/10.1515/aoa-2015-0022.
  • 9. Glowacz A., Glowacz A., Korohoda P., Recognition of monochrome thermal images of synchronous motor with the application of binarization and nearest mean classifier, Archives of Metallurgy and Materials 2014; 59 (1):31-34, http://dx.doi.org/10.2478/amm-2014-0005.
  • 10. Hreha P., Radvanska A., Knapcikova L., Krolczyk G.M., Legutko S., Krolczyk J., Hloch S., Monka P., Roughness parameters calculation by means on-line vibration monitoring emerging from AWJ interaction with material, Metrology and Measurement Systems 2015; Vol. XXII (2):315-326, http://dx.doi.org/10.1515/mms-2015-0024.
  • 11. Janjic M., Vukecevic M., Mandic V., Pavletic D., Sibalic N., Microstructural evolution during friction stir welding of AlSi Mg Mn alloy, Metalurgija 2012;51(1):29-33.
  • 12. Jankauskas V., Kreivaitis R., Milcius D., Baltusnikas A., Analysis of abrasive wear performance of arc welded hard layers, Wear 2008; 265:1626-1632, http://dx.doi.org/10.1016/j.wear.2008.03.022.
  • 13. Jolu T. Le, Morgeneyer T. F., Denquin A., Gourgues-Lorenzon A. F., Fatigue lifetime and tearing resistance of AA2198 Al-Cu-Li alloy friction stir welds: effects of defects, International journal of fatigue 2015; 70:463-472, http://dx.doi.org/10.1016/j.ijfatigue.2014.07.001.
  • 14. Kadlec Martin, Ruzek Roman, Novakova Lucie, Mechanical behaviour of AA 7475 friction stir welds with the kissing bond defects, International Journal of Fatigue 2015;74:7-19, http://dx.doi.org/10.1016/j.ijfatigue.2014.12.011.
  • 15. Karam A., Mahmoud T. S., Zakaria H. M., Khalifa T. A., Friction stir welding of Dissimilar A319 and A413 cast aluminium alloys, Arabian Journal for Science and Engineering 2014; 39:6363-6373, http://dx.doi.org/10.1007/s13369-014-1220-6.
  • 16. Krolczyk G.M., Nieslony P., Krolczyk J.B., Samardzic I., Legutko S., Hloch S., Barrans S., Maruda R.W. Influence of argon pollution on the weld Surface Morphology, Measurement 2015; 70:203-213, http://dx.doi.org/10.1016/j.measurement.2015.04.001.
  • 17. Kuczmaszewski J., Piesko P., Wear of milling cutters resulting from high silicon aluminium alloy cast AlSi21CuNi machining, Eksploatacja i Niezawodnosc - Maintenance and Reliability 2014; 16(1): 37-41.
  • 18. Lakshminarayanan A. K., Malarvizhi S., Balasubramanian V., Developing friction stir welding window for AA2219 aluminium alloy, Transactions of Nonferrous Metals Society of China 2011; 21:2339-2347, http://dx.doi.org/10.1016/S1003-6326(11)61018-2.
  • 19. Lee Won-Bae, Lee Chang-Yong, Kim Myoung-Kyun, Yoon Jung-I1, Kim Young-Jig, Yoen Yun-Mo, Jung Seung-Boo, Microstructures and wear property of friction stir welded AZ91Mg/SiC particle reinforced composite, Composites Science and Technology 2006; 66:1513-1520.
  • 20. Li. J. Q., Liu H. J., Design of tool system for the external nonrotational shoulder assisted friction stir welding and its experimental validations on 2219-T6 aluminium alloy, International Journal of Advanced Manufacturing Technology 2013;66: 623-634, http://dx.doi.org/10.1007/s00170-012-4353-3.
  • 21. Lofti Amir Hossein, Nourouzi Salman, Effect of welding parameters on microstructure, thermal and mechanical properties of friction stir welded joints of AA7075-T6 aluminium alloy, Metallurgical and Materials Transactions A 2014; 45A: 2792-2807.
  • 22. Mazurkiewicz D., Computer-aided maintenance and reliability management systems for conveyor belts, Eksploatacja I Niezawodnosc-Maintenance and reliability 2014; 16 (3): 377-382.
  • 23. Mishra R. S., Ma Z. Y., Friction stir welding and processing, Materials science and Engineering R 2005; 50:1-78.
  • 24. Palanivel R., Mathews P. Koshy, Murugan N., Dinaharan I., Prediction and optimization of wear resistance of friction stir welded dissimilar aluminium alloy, Procedia Engineering 2012; 38: 578-584, http://dx.doi.org/10.1016/j.proeng.2012.06.072.
  • 25. Podrzaj P., Jerman B., Klobcar D., Welding defects at friction stir welding, Metalurgija 2015; 54 (2): 387-389.
  • 26. Prakash T., Sivasankaran S., Sasikumar P., Mechanical and tribological behaviour of friction-stir-processed Al 6061 aluminium sheets metal reinforced with Al2O3/0.5 Gr hybrid surface nanocomposits, Arabian Journal for Science and Engineering 2015; 40: 559-569, http://dx.doi.org/10.1007/s13369-014-1518-4.
  • 27. Ramulu P. Janaki, Narayanan R. Ganesh, Kailash Satish V., Reddy Jayachandra, Internal defect and process parameter analysis during friction stir welding of Al 6061 sheets, International Journal of Advanced Manufacturing technology 2013; 65: 1515-1528, http://dx.doi.org/10.1007/s00170-012-4276-z.
  • 28. Thomas WM, Nicholas ED, Needhan JC, Murch MG, Templesmith P, Dawes CJ (1991) International patent application PCT/GB92/02203 and GB patent application no. 9125978.9.
  • 29. Wang Wenbin, A stochastic model for joint spare parts inventory and planned maintenance optimisation, European Journal of Operational Research 2012; 216:127-139, http://dx.doi.org/10.1016/j.ejor.2011.07.031.
  • 30. Wojciechowski S., Chwalczuk T., Twardowski P., Krolczyk G.M. Modeling of cutter displacements during ball end milling of inclined surfaces, Archives of Civil and Mechanical Engineering, 2015: 15 (4): 798 – 805 http://dx.doi.org/10.1016/j.acme.2015.06.008.
  • 31. Wojciechowski S., Twardowski P., Wieczorowski M., Surface texture analysis after ball end milling with various surface inclination of hardened steel. Metrology and Measurement Systems 2014; 21(1):145-56, http://dx.doi.org/10.2478/mms-2014-0014.
  • 32. Zhang Huijie, Liu Huijie, Characteristics and formation mechanisms of welding defects in underwater friction stir welded aluminium alloy, Metallography, microstructure and analysis 2012; 1:269-281.
  • 33. ZhaoYong, Zhou Lilong, Wang Quingzhao, Yan Keng, Zou Jiasheng, Defects and tensile properties of 6013 aluminium alloy T-joints by friction stir welding, Materials and design 2014; 57:146-155, http://dx.doi.org/10.1016/j.matdes.2013.12.021.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-6c06b4ee-e838-4284-a318-2ef644651e17
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