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Comminution behavior and mineral liberation characteristics of low-grade hematite ore in high pressure grinding roll

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The comminution process and mechanism of low-grade hematite ore in a high pressure grinding roll (HPGR) were investigated in this work. Three different methods were used for comminution of the hematite ore: HPGR with an air classifier, HPGR with screening followed by ball milling (HPGR+BM), and cone crushing with screening followed by ball milling (CC+BM). In addition, the effects of comminution methods on the degree of liberation of minerals in the grinding products were compared. The results suggest that the comminution process of the ore can be divided into four stages: appearance of tiny cracks, expansion of tiny cracks, which eventually form microcosmic cracks, development of principle cracks, and generation of the conjugate fracturing zone. Intergranular cracks, including partial intergranular cracks and complete intergranular cracks, are apparent in the comminution products of the HPGR. The complete intergranular cracks mainly occur in the conjugate fracturing zone, while the partial intergranular cracks within the particles result in an abundance of locked-particles in the comminution products. Furthermore, the degree of liberation of minerals is more influenced by the final grinding mode rather than the crushing method. It is found that complete intergranular cracks in the conjugate fracturing zone play a significant role in increasing the degree of liberation of iron minerals in the fine size fraction. The “mosaic-type” locked-particles have negligible effect on the liberation properties of iron minerals during the subsequent grinding process.
Rocznik
Strony
575--585
Opis fizyczny
Bibliogr. 18 poz., rys., tab.
Twórcy
autor
  • College of Resources and Civil Engineering, Northeastern University, Shenyang 110819, China
  • Zhengzhou Institute of Multipurpose Utilization of Mineral Resources, CAGS, Zhengzhou 450006, China
  • Key Laboratory of Evaluation and Multipurpose Utilization of Polymetallic Ore of Ministry of Land and Resources, Zhengzhou 450006, China
autor
  • Zhengzhou Institute of Multipurpose Utilization of Mineral Resources, CAGS, Zhengzhou 450006, China
  • Key Laboratory of Evaluation and Multipurpose Utilization of Polymetallic Ore of Ministry of Land and Resources, Zhengzhou 450006, China
autor
  • College of Resources and Civil Engineering, Northeastern University, Shenyang 110819, China
autor
  • Zhengzhou Institute of Multipurpose Utilization of Mineral Resources, CAGS, Zhengzhou 450006, China
  • Key Laboratory of Evaluation and Multipurpose Utilization of Polymetallic Ore of Ministry of Land and Resources, Zhengzhou 450006, China
Bibliografia
  • BENZER H., AYDOGN N. A., DUNDAR H., 2011. Investigation of the breakage of hard and soft components under high compression: HPGR application. Miner. Eng. 24, 303-307.
  • CELIK I. B., ONER M., 2006. The influence of grinding mechanism on the liberation characteristics of clinker minerals. Cement Concrete Res. 36, 422-427.
  • HAN Y. X., LIU L., YUAN Z. T., WANG Z. H, 2012. Comparison of low-grade hematite product characteristics in a high pressure grinding roller and jaw crusher. Miner. Metall. Process. 29, 75-80.
  • HILDEN M., SUTHERS S., 2010. Comparing energy efficiency of multi-pass high pressure grinding roll (HPGR) circuits. International Mineral Processing Congress, Brisbane, Australia.
  • LI L. X., HAO H. Q., YUAN Z. T., LIU J. T., 2017. Molecular dynamics simulation of siderite-hematite-quartz flotation with sodium oleate. Appl. Surf. Sci. 419, 557-563.
  • LIM W. I. L., WELLER K. R., 1999. Some benefits of using studded surfaces in high pressure grinding rolls. Miner. Eng. 12, 187-203.
  • LIU, L., TAN, Q., LIU, L., LI W. J., LV L., 2017. Comparison of grinding characteristics in high-pressure grinding roller (HPGR) and a cone crusher (CC). Physicochem. Probl. Miner. Process. 53, 1009-1022.
  • LIU L., TAN Q., YUE T. B., GUO Z. X., LV L., 2014. Pre-Concentration of ultrafine crushed hematite ores. Sep. Sci. Technol. 49, 1442-1448.
  • LIU W. G., LIU W. B., WANG X. Y., WEI D. Z., ZHANG H., LIU W., 2016. Effect of butanol on flotation separation of quartz from hematite with N-dodecyl ethylene diamine. Int. J. Min. Sci. Tech. 26, 1059-1063.
  • NATARAJAN K. A., PADUKONE S. U., 2012. Microbially induced separation of quartz from hematite using yeast cells and metabolites. Miner. Metall. Proc. 29, 81-87.
  • NI R. L., ZHENG G. Z, ZHANG F. Y., 2011. Review on development of high pressure grinding roll used in metal mines and its process system. Min. Process. Equip. 39, 75-79.
  • OZCAN O., BENZER H., 2013. Comparison of different breakage mechanisms in terms of product particle size distribution and mineral liberation. Miner. Eng. 49, 103-108.
  • SOLOMON N., BECKER M., MAINZA A., PETERSEN J., FRANZIDIS J. P., 2011. Understanding the influence of HPGR on PGM flotation behaviour using mineralogy. Miner. Eng. 24, 1370-1377.
  • VIZCARRA T. G., WIGHTMAN E. M., JOHNSON N. W., MANLAPIG E. V., 2010. The effect of breakage mechanism on the mineral liberation properties of sulphide ores. Miner. Eng., 23, 374-382.
  • WILLS, B. A., NAPIER-MUNN, T. J., 2006. Mineral processing technology (Seven Edition), Elsevier Science & Technology Books, Queensland, 108-109.
  • YIN W. Z., HAN Y. X., XIE F, 2010. Two-step flotation recovery of iron concentrate from Donganshan carbonaceous iron ore. J. Cen. South Univ. Tech. 17, 750-754.
  • YU J. W., HAN Y. H., LI Y. J., GAO P., 2017. Beneficiation of an iron ore fines by magnetization roasting and magnetic separation. Int. J. Miner. Process. 168, 102-108.
  • YUAN Z. T., LI L. X., HAN Y. X., LIU L., LIU T., 2016. Fragmentation mechanism of low-grade hematite ore in a high pressure grinding roll. J. Cent. South Univ. 23, 2838-2844.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-6b19e324-6265-4d86-b55e-19313cfbb864
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