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Effect of alignment errors on operation of machine tool spindle with active bearing preloading module

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The article describes a test stand with a spindle equipped with an active bearing preload system using piezoelectric actuators. The proper functioning of the spindle and the active system was associated with the correct alignment of the spindle shaft and the drive motor. The article presents two methods of shaft alignment. The use of commonly known shaft alignment methods with dial indicators is insufficient from the viewpoint of being able to control this preload. This work aims at making the readers aware that, for systems with active bearing preload, the latest measuring devices should be used to align the shaft. The use of commonly known methods of equalization with dial gauges is insufficient from the point of view of controlling this preload. Increasing the accuracy of shaft alignment from 0.1 to 0.01 mm made it possible to obtain a 50% reduction in the displacement of the outer bearing ring during spindle operation.
Rocznik
Strony
323--334
Opis fizyczny
Bibliogr. 23 poz., rys., tab., wykr.
Twórcy
autor
  • Wrocław University of Science and Technology, Faculty of Mechanical Engineering, Department of Machine Tools and Mechanical Engineering Technologies, Wrocław, Poland
  • Wrocław University of Science and Technology, Faculty of Mechanical Engineering, Department of Machine Tools and Mechanical Engineering Technologies, Wrocław, Poland
Bibliografia
  • [1] F. Chen and G. Liu. Active damping of machine tool vibrations and cutting force measurement with a magnetic actuator. The International Journal of Advanced Manufacturing Technology, 89(1-4):691-700, 2017. doi: 10.1007/s00170-016-9118-y.
  • [2] A.H. Hadi Hosseinabadi and Y. Altintas. Modelling and active damping of structural vibrations in machine tools. CIRP Journal of Manufacturing Science and Technology, 7(3):246-257, 2014. doi: 10.1016/j.cirpj.2014.05.001.
  • [3] Y.K. Hwang and Ch.M. Lee. Development of a newly structured variable preload control device for a spindle rolling bearing by using an electromagnet. International Journal of Machine Tools and Manufacture, 50(3):253-259, 2010. doi: https://doi.org/10.1016/j.ijmachtools.2009.12.002.
  • [4] G. Quintana, J. de Ciurana, and F.J. Campa. Machine tool spindles. In: L.N. Lopez de Lacalle and Lamikiz (Eds.) Machine Tools for High Performance Machining, chapter 3, pages 75-126, Springer-Verlag, London, 2009.
  • [5] J. Sikorski and W. Pawłowski. Innovative designs of angular contact ball bearings systems preload mechanisms. Mechanik, 92(2):138-140, 2018. doi: 10.17814/mechanik.2018.2.29.
  • [6] J.S. Chen and K.W. Chen. Bearing load analysis and control of a motorized high speed spindle. International Journal of Machine Tools and Manufacture, 45(12-13):1487-1493, 2005. doi: 10.1016/j.ijmachtools.2005.01.024.
  • [7] P. Harris, B. Linke, and S. Spence. An energy analysis of electric and pneumatic ultra-high speed machine tool spindles. Procedia CIRP, 29:239-244, 2015.
  • [8] J. Dwojak and M. Rzepiela. Vibration Diagnostics of Machines and Devices. 2nd ed. Wyd. Biuro Gamma, Warsaw, Poland, 2005. (in Polish).
  • [9] G. Hagiu and B. Dragan. Feedback preload systems for high speed rolling bearings assemblies. The Annals of University Dunarea De Jos of Galati Fascicle VIII, 43-47, 2004.
  • [10] J. Kosmol and K. Lehrich. Electro spindle thermal model. Modelowanie Inżynierskie, 39:119-126, 2010. (in Polish).
  • [11] J. Vyroubal. Compensation of machine tool thermal deformation in spindle axis direction based on decomposition method. Precision Engineering, 36(1):121-127, 2012. doi: 10.1016/j.precisioneng.2011.07.013.
  • [12] J. Piotrowski. Shaft Alignment Handbook. 3rd edition. CRC Press, Boca Raton, 2006.
  • [13] S. Szymaniec. Research, Operation and Diagnostics of Machine Sets with Squirrel Cage Induction Motors. Wyd. Oficyna Wydawnicza Politechniki Opolskiej, Studia i Monografie, 333, Opole 2013. (in Polish).
  • [14] K.P. Anandan and O.B. Ozdoganlar. A multi-orientation error separation technique for spindle metrology of miniature ultra-high-speed spindles. Precision Engineering, 43:119-131, 2016. doi: 10.1016/j.precisioneng.2015.07.002.
  • [15] Z. Plutecki, S. Szymaniec, and J. Smykała. A new method for setting industrial drives. Zeszyty Problemowe – Maszyny Elektryczne, 2(102), 201-207, 2014. (in Polish).
  • [16] J. Dwojak. The use of a laser to determine the alignment of machine shafts is a revolution in alignment. Transport Przemysłowy, 3, 2005. (in Polish).
  • [17] Shaft alignment, a professional system for measuring and aligning rotor machines. The Easy Laser Catalog. (in Polish).
  • [18] H. Krzemiński-Freda. Rolling Bearings. PWN, Warszawa, 1985. (in Polish).
  • [19] S. Waczyński. Shaft bearing using angular contact roller bearings and elastic element. Problems of unconventional bearing systems. A collection of Conference Works edited by J. Burcan, Łódź, 71-74, 1995. (in Polish).
  • [20] A. Parus, M. Pajor, and M. Hoffmann. Suppression of self-excited vibration in cutting process using piezoelectric and electromagnetic actuators. Advances in Manufacturing Science and Technology, 33(4):35-50, 2009.
  • [21] Operating Manual, Universal Amplifier QuantumX MX840A HBM, 2011.
  • [22] W. Modrzycki. Identification and compensation of machine tool errors. Inżynieria Maszyn, 13(3-4):91-100, 2008. (in Polish).
  • [23] P. Turek, W. Skoczyński, and M. Stembalski. Comparison of methods for adjusting and controlling the preload of angular-contact bearings. Journal of Machine Engineering. 16(2):71-85, 2016.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2020).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-6b0352d6-a0fc-45c5-be29-ce298484fec3
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