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Effect of shoulder features during friction spot extrusion welding of 2024-T3 to 6061-T6 aluminium alloys

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Friction spot extrusion welding process is successfully performed on dissimilar aluminum alloys of AA2024-T3 and AA6061-T6 under the influence of shoulder features. The joints were analysed by microstructural features and mechanical properties using conventional and advanced tools of visual inspection, optical microscopy, scanning electron microscopy, transmission electron microscopy, electron back scattered diffractions, tensile testing and hardness testing. The results revealed that the joining was obtained by combination of mechanical locking from extruded material of top surface to predrilled bottom surface and diffusion in solid state. The stir zone and plastically deformed metal flow zone were influenced by scroll shoulder and smooth shoulder features. The tensile specimen of scroll shoulder was resulted to higher fracture load of 6381 N whereas the same was 4916 N in case of smooth shoulder. The interface of between plastically deformed metal flow zone and base material of AA6061-T6 can be considered as critical/weakest zone in case of friction spot extrusion. The variations of hardness were observed in stir zone, plastically deformed metal flow zone and thermo-mechanically affected zone in case of friction spot extrusion welding process.
Rocznik
Strony
292--308
Opis fizyczny
Bibliogr. 27 poz., fot., rys., wykr.
Twórcy
autor
  • Zhejiang Industry Polytechnic College, Shaoxing 312000, Zhejiang, China
autor
  • Department of Material Engineering, South Tehran Branch, Islamic Azad University, 1459853849 Tehran, Iran
  • Department of Mechanical Engineering, Amrita School of Engineering, Amrita Vishwa Vidyapeetham, Coimbatore, India
  • Advanced Manufacturing and Materials Research Group, Department of Mechanical Engineering, School of Engineering, Aalto University, Espoo, Finland
  • Department of Mechanical Engineering, School of Technology, Pandit Deendayal Petroleum University, Gandhinagar, Gujarat, India
  • Department of Materials Engineering, Azarbaijan Shahid Madani University, Tabriz, Iran
autor
  • Department of Industrial and Production Engineering, Federal University of Technology Akure, Akure, Nigeria
Bibliografia
  • [1] Ojo OO, Taban E, Kaluc E. Friction stir spot welding of aluminum alloys: a recent review. Mater Test. 2015;57:609–27.
  • [2] Mehta KP. A review on friction-based joining of dissimilar alu-minum–steel joints. J Mater Res. 2019;34:78–96. https ://doi.org/10.1557/jmr.2018.332.
  • [3] Saju TP, Narayanan RG. Dieless friction stir extrusion joining of aluminum alloy sheets with a pinless stir tool by controlling tool plunge depth. J Mater Process Technol. 2020;276:116416.
  • [4] Lin PC, Lo SM. Friction stir clinching of alclad AA2024-T3 sheets. Int J Adv Manuf Technol. 2017;92:2425–37. https ://doi.org/10.1007/s0017 0-017-0337-7.
  • [5] Uematsu Y, Tokaji K. Comparison of fatigue behaviour between resistance spot and friction stir spot welded aluminium alloy sheets. Sci Technol Weld Join. 2009;14:62–71.
  • [6] Mehta KP, Patel R. On fsw keyhole removal to improve volume defect using pin less tool. Key Eng. Mater. 2019;821:215–21.
  • [7] Huang YX, Han B, Tian Y, Liu HJ, Lv SX, Feng JC, Leng JS, Li Y. New technique of filling friction stir welding. Sci Technol Weld Join. 2011;16:497–501.
  • [8] Behmand SA, Mirsalehi SE, Omidvar H, Safarkhanian MA. Fill-ing exit holes of friction stir welding lap joints using consumable pin tools. Sci Technol Weld Join. 2015;20:330–6.
  • [9] Reimann M, Gartner T, Suhuddin U, Göbel J, Dos Santos JF. Keyhole closure using friction spot welding in aluminum alloy 6061-T6. J Mater Process Technol. 2016;237:12–8. https ://doi.org/10.1016/j.jmatp rotec .2016.05.013.
  • [10] Chen K, Liu X, Ni J. Keyhole refilled friction stir spot welding of aluminum alloy to advanced high strength steel. J Mater Process Technol. 2017;249:452–62. https ://doi.org/10.1016/j.jmatp rotec.2017.06.039.
  • [11] Shen Z, Li WY, Ding Y, Hou W, Liu XC, Guo W, Chen HY, Liu X, Yang J, Gerlich AP. Material flow during refill friction stir spot welded dissimilar Al alloys using a grooved tool. J Manuf Process. 2020;49:260–70.
  • [12] Bakavos D, Chen Y, Babout L, Prangnell P. Material interactions in a novel pinless tool approach to friction stir spot welding thin aluminum sheet. Metall Mater Trans A Phys Metall Mater Sci. 2011;42:1266–82.
  • [13] Paidar M, Ghavamian S, Ojo OO, Khorram A, Shahbaz A. Modi-fied friction stir clinching of dissimilar AA2024-T3 to AA7075-T6: effect of tool rotational speed and penetration depth. J Manuf Process. 2019;47:157–71.
  • [14] Paidar M, Ojo OO, Moghanian A, Karapuzha AS, Heidarzadeh A. Modified friction stir clinching with protuberance-keyhole level-ling: a process for production of welds with high strength. J Manuf Process. 2019;41:177–87.
  • [15] Paidar M, Vignesh RV, Khorram A, Ojo OO, Rasoulpouragh-dam A, Pustokhina I. Dissimilar modified friction stir clinching of AA2024-AA6061 aluminum alloys: effects of materials posi-tioning. J Mater Res Technol. 2020;9(3):6037–47.
  • [16] Paidar M, Vaira Vignesh R, Moharrami A, Ojo OO, Jafari A, Sad-reddini S. Development and characterization of dissimilar joint between AA2024-T3 and AA6061-T6 by modified friction stir clinching process. Vacuum. 2020;176:109298.
  • [17] Mehta KP, Patel R, Vyas H, Memon S, Vilaça P. Repairing of exit-hole in dissimilar Al–Mg friction stir welding: process and microstructural pattern. Manuf Lett. 2020;23:67–70.
  • [18] Lazarevic S, Ogata KA, Miller SF, Kruger GH, Carlson BE. For-mation and structure of work material in the friction stir forming process. J Manuf Sci Eng Trans ASME. 2015;137:1–9.
  • [19] Evans WT, Gibson BT, Reynolds JT, Strauss AM, Cook GE. Friction stir extrusion: a new process for joining dissimilar materials. Manuf Lett. 2015;5:25–8.
  • [20] Hussein SK, Abdullah IT, Hussein AK. Spot lap joining of AA5052 to AISI 1006 by aluminium extrusion via friction forming technique. Multidiscip Model Mater Struct. 2019;15:1337–511.
  • [21] Jarrell AW, Cui J, Strauss AM, Cook GE. Friction stir extrusion of thin sheet stock. Lett Manuf. 2020. https ://doi.org/10.1016/j.mfgle t.2020.03.008.
  • [22] Saju TP, Narayanan RG, Roy BS. Effect of pinless tool shoulder diameter on dieless friction stir extrusion joining of AA 5052-H32 and AA 6061-T6 aluminum alloy sheets. J Mech Sci Technol. 2019;33:3981–97.
  • [23] Saju TP, Narayanan RG. Dieless friction stir lap joining of AA 5050-H32 with AA 6061-T6 at varying pre-drilled hole diameters. J Manuf Process. 2020;53:21–33.
  • [24] Klobčar D, Tušek J, Smolej A, Simončič S. Parametric study of FSSWof aluminium alloy 5754 using a pinless tool. Weld World. 2015;59:269–81.
  • [25] Moradi MM, Jamshidi Aval H, Jamaati R, Amirkhanlou S, Ji S. Microstructure and texture evolution of friction stir welded dis-similar aluminum alloys: AA2024 and AA6061. J Manuf Process. 2018;32:1–10.
  • [26] Haiyan Z, Mehta KP. Effect of materials positioning on dissimilar modified friction stir clinching between aluminum 5754-O and 2024–T3 sheets. Vacuum. 2020;178:109445.
  • [27] Gao P, Zhang Y, Mehta KP. Metallurgical investigation of Al-Cu joint by friction stir spot welding and modified friction stir clinch-ing. Metals Mater Int. 2020.
Uwagi
PL
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2021)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-69833155-8790-4df9-9806-76096f194f7b
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