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Nowadays, fiber stacks are extensively used in the aircraft and structural component manufacturing industries. It is mainly due to their excellent mechanical and physiochemical performances. The different stacking sequences of fiber materials expand the structural properties due to high-strength carbon fiber and low-cost glass fiber. The fragile and anisotropic conduct of Carbon (Cf) and Glass (Gf) laminates generates different types of complex machining issues. This article focuses on the Drilling test of Carbon/glass fiber hybrid composites using different stacking sequences. The effect of varying stacking orders is explored in this study to identify a feasible composite. The control of varying constraints, namely, spindle speed (N), feed rate (f), and stacking sequence (SS) of carbon (Cf) and glass fiber (Gf) reinforcement, is performed to achieve the optimal parametric condition. The finding reveals that sample A (C4G4) stacking sequence provides an acceptable value for thrust force 59.05 N and delamination 1.0001 for high drilling efficiency. The stacking technique of carbon/glass layers can be endorsed to the manufacturing sector for cost-effective composite development and a defect-free machining environment.
Słowa kluczowe
Wydawca
Czasopismo
Rocznik
Tom
Strony
589--598
Opis fizyczny
Bibliogr. 32 poz., fot., rys., tab.
Twórcy
autor
- Madan Mohan Malaviya University of Technology, Department of Mechanical Engineering, Gorakhpur, 273010, India
autor
- NIMS University Rajasthan, Nims Institute of Engineering and Technology, Department of Mechanical and Aerospac e Engineering, Jaipur, Rajasthan, 303121, India
autor
- University of Western Macedonia, Department of Product and Systems Design Engineering, 50100, Greece
autor
- School of Engineering, Harcourt Butler Technical University, Department of Mechanical Engineering, Kanpur, 208002, India
Bibliografia
- [1] C.L. Tan, A.I. Azmi, N. Muhammad, Delamination and Surface Roughness Analyses in Drilling Hybrid Carbon/Glass Composite. Mater. Manuf. Process. 31, 10, 1366-1376 (2016). DOI: https://doi.org/10.1080/10426914.2015.1103864
- [2] P.W. Sonparote, S.C. Lakkad, Mechanical properties of carbon/glass fibre reinforced hybrids. Fibre Sci. Technol. 16, 4, 309-312 (1982). DOI: https://doi.org/10.1016/0015-0568(82)90051-3
- [3] G. Kretsis, A review of the tensile, compressive, flexural and shear properties of hybrid fibre-reinforced plastics. Composites 18, 1, 13-23, (1987). DOI: https://doi.org/10.1016/0010-4361(87)90003-6
- [4] L. Gemi, U. Köklü, Ş. Yazman, S. Morkavuk, The effects of stacking sequence on drilling machinability of filament wound hybrid composite pipes: Part-1 mechanical characterization and drilling tests. Compos. Part B Eng. 186, 107787 (2020). DOI: https://doi.org/10.1016/j.compositesb.2020.107787
- [5] N. Bhatnagar, I. Singh, D. Nayak, Damage investigation in drilling of glass fiber reinforced plastic composite laminates. Mater. Manuf. Process. 19, 6, 995-1007 (2004). DOI: https://doi.org/10.1081/lmmp-200034486
- [6] A. Naveen Sait, S. Aravindan, A. Noorul Haq, ptimisation of machining parameters of glass-fibre-reinforced plastic (GFRP) pipes by desirability function analysis using Taguchi technique. Int. J. Adv. Manuf. Technol. 43, 5-6, 581-589 (2020). DOI: https://doi.org/10.1007/s00170-008-1731-y
- [7] J. Xu, X. Huang, M. Chen, J. Paulo Davim, Drilling characteristics of carbon/epoxy and carbon/polyimide composites. Mater. Manuf. Process. 35, 15, 1732-1740 (2020). DOI: https://doi.org/10.1080/10426914.2020.1784935
- [8] J. Xu, C. Li, M. Chen, M. El Mansori, F. Ren, An investigation of drilling high-strength CFRP composites using specialized drills. Int. J. Adv. Manuf. Technol. 103, 9-12, 3425-3442 (2019). DOI: https://doi.org/10.1007/s00170-019-03753-8
- [9] J. Xu, A review on tool wear issues in drilling CFRP laminates. Front. Mater. 9, 1-9 (2022). DOI: https://doi.org/10.3389/fmats.2022.990773
- [10] J. Xu, T. Lin, M. Chen, J.P. Davim, Machining responses of high-strength carbon/epoxy composites using diamond-coated brad spur drills. Mater. Manuf. Process. 36, 6, 722-729 (2021). DOI: https://doi.org/10.1080/10426914.2020.1854475
- [11] A. Mustari, P. Chakma, R. Sobhan, N.R. Dhar, Investigation on roundness and taper of holes in drilling GFRP composites with variable weight percentages of glass fiber. Mater. Today Proc. 38, 2578-2583 (2020). DOI: https://doi.org/10.1016/j.matpr.2020.07.685
- [12] E. Ekici, A.R. Motorcu, E. Yıldırım, An Experimental Study on Hole Quality and Different Delamination Approaches in the Drilling of CARALL, a New FML Composite. FME Trans. 49, 4, 950-961 (2021). DOI: https://doi.org/10.5937/FME2104950E
- [13] D.I. Poór, N. Geier, C. Pereszlai, J. Xu, A critical review of the drilling of CFRP composites: Burr formation, characterisation and challenges. Compos. Part B Eng. 223, 109155 (2021). DOI: https://doi.org/10.1016/j.compositesb.2021.109155
- [14] J. Xu, T. Lin, J.P. Davim, M. Chen, M. El Mansori, Wear behawior of special tools in the drilling of CFRP composite laminates. Wear 476, 203738 (2021). DOI: https://doi.org/10.1016/j.wear.2021.203738
- [15] J. Xu, M. El Mansori, Numerical studies of frictional responses when cutting hybrid CFRP/Ti composite. Int. J. Adv. Manuf. Technol. 87, 1-4, 657-675 (2016).
- [16] A.R. Motorcu, E. Ekici, Optimization of control factors for minimum delamination factor in CFRP in drilling of CFRP / Ti6Al4V stacks with step drill. In 5. International Conference on Material Science and Technology (IMSTEC 2020), pp. 133-139 (2020).
- [17] E. Ekici, A.R. Motorcu, The effect of cryogenic treatment on surface roughness and delamination factor in the drilling of CFRP composites. In 8th International Advanced Technologies Symposium (IATS, 17), p. 615-623 (2017).
- [18] E. Ekici, A.R. Motorcu, G. Uzun, Multi-objective optimization of process parameters for drilling fiber-metal laminate using a hybrid GRA-PCA approach. FME Trans. 49, 2, 356-366 (2021). DOI: https://doi.org/10.5937/fme2102356E
- [19] H. Heidary et al., Investigation on delamination and flexural properties in drilling of carbon nanotube/polymer composites. Compos. Struct. 201, 112-120 (2018). DOI: https://doi.org/10.1016/j.compstruct.2018.06.041
- [20] R.Y. Kim, S.R. Soni, Experimental and Analytical Studies on the Onset of Delamination in Laminated Composites. J. Compos. Mater. 18, 1, 70-80 (1984). DOI: https://doi.org/10.1177/002199838401800106
- [21] N.Z. Karimi, H. Heidary, J. Yousefi, S. Sadeghi, G. Minak, Experimental investigation on delamination in nanocomposite drilling. FME Trans. 46, 1, 62-69 (2018). DOI: https://doi.org/10.5937/fmet1801062Z
- [22] T. Sunny, J. Babu, J. Philip, Experimental studies on effect of process parameters on delamination in drilling GFRP composites using Taguchi method. Procedia Mater. Sci. 6, 1131-1142 (2014). DOI: https://doi.org/10.1016/j.mspro.2014.07.185
- [23] R. Manickam, A. Gopinath, Measurement and analysis of thrust force in drilling sisal-glass fiber reinforced polymer composites. IOP Conf. Ser. Mater. Sci. Eng. 197, 1, 012056 (2017). DOI: https://doi.org/10.1088/1757-899X/197/1/012056
- [24] L. Gemi, S. Morkavuk, U. Köklü, Ş. Yazman, The effects of stacking sequence on drilling machinability of filament wound hybrid composite pipes: Part-2 damage analysis and surface quality. Compos. Struct. 235, 111737 (2020). DOI: https://doi.org/10.1016/j.compstruct.2019.111737
- [25] K. Shunmugesh, K. Panneerselvam, Optimization of drilling process parameters Via Taguchi, TOPSIS and RSA techniques. Arch. Metall. Mater. 62, 3, 1803-181 (2017). DOI: https://doi.org/10.1515/amm-2017-0273
- [26] M. Sangeetha, S. Prakash, Experimental investigation of proces parameters in drilling LM25 composites coated with multi wall carbon nano tubes using sonication process. Arch. Metall. Mater. 62, 3, 1761-1770 (2017). DOI: https://doi.org/10.1515/amm-2017-0268
- [27] N.S. Mohan, A. Ramachandra, S.M. Kulkarni, Influence of proces parameters on cutting force and torque during drilling of glass-fiber polyester reinforced composites. Compos. Struct. 71, 3-4, 407-413 (2005). DOI: https://doi.org/10.1016/j.compstruct.2005.09.039
- [28] P.N.E. Naveen, M. Yasaswi, R.V. Prasad, Experimental investigation of drilling parameters on composite materials. IOSR J. Mech. Civ. Eng. 2, 3, 30-37 (2012). DOI: https://doi.org/10.9790/1684-0233037
- [29] S.L. Soo, A.M. Abdelhafeez, M. Li, R. Hood, The drilling of carbon fibre composite - aluminium stacks and its effect on hole quality and integrity. Proc. Inst. Mech. Eng. Part B J. Eng. Manuf. 233, 4, 1-9 (2017). DOI: https://doi.org/10.1177/0954405417728312
- [30] R. Raja, S. Jannet, Experimental investigation of high speed drilling of glass fiber reinforced plastic (GFRP) composite laminates made up of different polymer matrices. Int. J. Mech. Prod. Eng. Res. Dev. 7, 6, 351-358 (2017). DOI: https://doi.org/10.24247/ijmperddec201739
- [31] J. Kumar, R. Kumar Verma, K. Debnath, A new approach to control the delamination and thrust force during drilling of polymer nano-composites reinforced by graphene oxide/carbon fiber. Compos. Struct. 253, 112786, (2020). DOI: https://doi.org/10.1016/j.compstruct.2020.112786
- [32] A. Meram, A. Can, Experimental investigation of screwed joints capabilities for the CFRP composite laminates. Compos. Part B Eng. 176, 107142 (2019). DOI: https://doi.org/10.1016/j.compositesb.2019.107142
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-679db2a9-3993-46c9-b094-1a9f65a01211
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