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Purpose: The aim of this research paper is to give a general overview on sheet incremental forming as an emerging field in small and batch production. Design/methodology/approach: First the historical and literature background of sheet incremental forming will be given, and then some theoretical and practical issues of the incremental forming processes will be described including the research work done by the author at the University of Miskolc. This research is part of an international EUREKA project with the main focus on formability and accuracy in incremental sheet forming. Findings: In this research paper some important findings on the critical wall angle which is a characteristic formability feature in incremental sheet forming will be discussed. New specimen geometry was elaborated to reduce the great amount of experimental work to determine the formability limits. The main conclusions are that in incremental forming the formability is significantly higher compared to conventional sheet forming. The process is very flexible and economic due to the low tool costs. Research limitations/implications: One of the main target areas of further research work is the determination of technological window for sheet incremental forming of various materials and to introduce this novel process into industrial practice. Practical implications: In practical applications besides the economy of the process due to its very low tool expenses, the flexibility should be mentioned which is very important in small batch production and particularly in rapid prototyping. Originality/value: The results achieved within this research work are equally important both from the point of view of theoretical and practical aspects of sheet incremental forming.
Słowa kluczowe
Wydawca
Rocznik
Tom
Strony
113--120
Opis fizyczny
Bibliogr. 28 poz., rys., tab.
Twórcy
autor
- Department of Mechanical Technology, University of Miskolc, H-3515 Miskolc-Egyetemváros, Hungary
Bibliografia
- [1] M. Tisza, New innovative forming processes, Proceedings of the 7th International Conference on Materials Science and Materials Processing, Balatonkenese, 2009, 131-138.
- [2] E. Leszak, Apparatus and process for incremental dieless forming, US Patent, US3342051A1, Published 1967.09.19.
- [3] H. Müller, H. Enzmann, Potentials of rapid prototyping techniques for the manufacture of prototype sheet metal forming tools, Proceedings of the European Conference on Rapid Prototyping and Manufacturing, Aachen, 1998, 337-350.
- [4] E. Hagan, J. Jeswiet, A review of conventional and modern single point sheet metal forming methods, IMECHE part B, Journal of Engineering Manufacture 217/B2 (2003) 213-225.
- [5] W.C. Emmens, G. Sebastiani, A.H. van den Boogaard, The technology of incremental sheet forming, Journal of Materials Processing Technology 210 (2010) 981-997.
- [6] J. Jeswiet, et al., Asymmetric single point incremental forming of sheet metal, CIRP Annals - Manufacturing Technology 54 (2005) 623-650.
- [7] J. Jeswiet, E. Hagan, Rapid proto-typing of a headlight with sheet metal, Proceedings of ShemMet, 2001, 165-170.
- [8] K. Kitazawa, Limit strains for CNC incremental stretch-expanding of aluminum sheets, Journal of Japan Institute of Light Metals 47 (1997) 145-150.
- [9] D. Leach, A.J. Green, A.N. Bramley, A new incremental sheet forming process for small batch and prototype parts, Proceedings of the 9th International Conference on Sheet Metal, Leuven, 2001, 211-218.
- [10] L. Filice, L. Fratini, F. Micari, Analysis of material formability in incremental forming, Annals of the CIRP 51/1 (2002) 199-202.
- [11] N. Powell, C. Andrew, Incremental forming of flanged sheet metal components without dedicated dies, IMECHE part B, Journal of Engineering Manufacture 206 (1992) 41-47.
- [12] S. Matsubara, Incremental backward bulge forming of a sheet metal with a hemispherical tool, Journal of the JSTP 35(1994) 1311-1316.
- [13] H. Amino, Y. Lu, T. Maki, S. Osawa, K. Fukuda, Dieless NC forming, Prototype of automotive service parts, Proceedings of the 2nd International Conference on „Rapid Prototyping and Manufacturing” ICRPM’2002, Beijing, 2002.
- [14] S. Aoyama, H. Amino, Y. Lu, S. Matsubara, Apparatus for dieless forming plate materials, Europäisches Patent EP0970764, 2000.
- [15] A.B.M. Echrif, M. Hrari, Research and progress in incremental sheet forming processes, Materials and Manufacturing Processes 26/11 (2011) 1404-1414.
- [16] S. Jadhav, Basic investigation of the incremental sheet metal forming process on a CNC milling machine, PhD Thesis, University of Dortmund, 2004.
- [17] F. Micari, A common shape for conducting incremental forming tests, Proceedings of the 1st Incremental Forming Workshop, University of Saarbrücken, 2004, CD-ROM.
- [18] S.P. Keeler, W.A. Backofen, Plastic instability and fracture in sheet stretched over rigid punches, Transaction of ASM 56 (1963) 25-48.
- [19] K. Nakazima, T. Kikuma, Forming limits under balanced biaxial stretching of steel sheets, Tetsu-to-Hagane 53/4 (1967) 455-458.
- [20] Z. Marciniak, Stability of plasctic shells under tension with kinematic boundary conditions, Archives of Mechanical 17 (1965) 577-592.
- [21] M.B. Silva, P.S. Nielsen, B. Niels, Failure mechanisms in single-point incremental forming of metals, IMECHE Part B, Journal of Engineering Manufacture 216 (2002) 1367-1371.
- [22] K. Kuzman, M. Tisza, A. Petek, P. Kovács, Determination of forming limit diagrams for single point incremental sheet metal forming, Proceedings of the International Deep Drawing Research Group IDDRG’2010, Graz, 2010, 461-468.
- [23] G. Hussain, L. Gao, N. Dar, An experimental study on some formability evaluation methods in negative incremental forming, Journal of Materials Processing Technologies 186/1-3 (2007) 45-53.
- [24] G. Hirt, S. Junk, N. Witulski, Incremental sheet forming, Quality evaluation and process simulation, Proceedings of the 7th ICTP International Conference on Technology of Plasticity, Yokohama, 2002, 343.
- [25] D. Young, J. Jeswiet, Forming limit diagrams for single point incremental forming of aluminum sheet, IMECHE part B, Journal of Engineering Manufacture 219 B (2005) 1-6.
- [26] J. Jeswiet, E. Hagan, A. Szekeres, Forming parameters for incremental forming of aluminium sheet metal, IMECHE Part B, Journal of Engineering Manufacture 216 (2002) 1367-1371.
- [27] A. Petek, T. Pepelnjak, K. Kuzman, New method for Determination of FLD in Digital Environment, Journal of Mechanical Engineering 51 (2005) 330-345.
- [28] P.Z. Kovács, Theoretical and experimental investigation of forming limit diagrams, PhD Thesis, University of Miskolc, 2012.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-667136da-9fba-4163-9aa2-145cce597e85