Adhesion of PVD and CVD hard coatings as an essential parameter that determines the durability of coated tools

• Autorzy: Pancielejko M.

Identyfikatory

DOI

10.5604/01.3001.0013.1988

• Języki publikacji: EN

Abstrakty

EN

Purpose: The work is connected with the current trend related to the modification of tool surfaces with PVD and CVD methods through the deposition of coatings to increase their durability. The research results of coated tools tests that are carried out in industrial conditions are presented in details. Design/methodology/approach: Structure, chemical and phase composition investigations related to the mechanical and tribological properties of coatings produced on tool substrates and analysis of the results are included. Investigations of the properties of deposited coatings on the following tool materials were made: high speed steels, hot work tool steel, sintered carbides and SiAlON tool ceramics. Findings: Interpretation of production tests results of coated tools and an analysis of the wear mechanisms of tool blades in relation to the properties of coatings and their adhesion, in particular characterized in the scratch test, were described. Research limitations/implications: Adhesion scratch test cannot be the only and final method of such evaluation. For example a direct comparison of the results of the scratch tests of coatings is possible when adhesion is being examined of different coatings yet on the same type of the substrate. Practical implications: Based on the adhesion test results using the scratch test, the suitability of the coatings produced on the cutting tools can be quickly assessed. Originality/value: It was sought those parameters which characterize the properties of coatings, ones which would permit to effectively/practically assess the performance of tools with coatings produced, with an exclusion or limitation of long-term and expensive durability tests of tools that are carried out in industrial conditions.

Słowa kluczowe

EN

hard coating; tool materials; adhesion; scratch test; production tests; tool lifetime; wear mechanism

PL

twarda powłoka; materiały narzędziowe; adhezja; próba zarysowania; testy produkcyjne; trwałość narzędzia; mechanizm zużycia

• Wydawca: International OCSCO World Press
• Czasopismo: Archives of Materials Science and Engineering
• Rocznik: 2019
• Tom: Vol. 96, nr 1
• Strony: 5--21
• Opis fizyczny: Bibliogr. 24 poz.

Twórcy

autor

Pancielejko M.

• Faculty of Technology and Education, Koszalin University of Technology, ul. Śniadeckich 2, 75-453 Koszalin, Poland

Bibliografia

• [1] A. Inspektor, P.A. Salvador, Architecture of PVD coatings for metalcutting applications: A review, Surface and Coatings Technology 257 (2014) 138-153, DOI: https://doi.Org/10.1016/j.surfcoat.2014. 08.068.
• [2] K. Bobzin, High-performance coatings for cutting tools, CIRP Journal of Manufacturing Science and Technology 18 (2017) 1-9, DOI: https://doi.org/ 10.1016/j.cirpj.2016.11.004.
• [3] T. Arai, H. Fujita, M. Watanabe, Evaluation of adhesion strength of thin hard coatings, Thin Solid Films 154/1-2 (1987) 387-401, DOI: https://doi.org/ 10.1016/0040-6090(87)90381-6.
• [4] P.A. Steinmann, H.E. Hinterman, A review of the mechanical tests for assessment of thin-film adhesion, Journal of Vacuum Science & Technology A 7/3 (1989) 2267-2272, DOI: https://doi.org/10.1116/1.575926.
• [5] H. Weiss, Adhesion of advanced overlay coatings: mechanisms and quantitative assessment, Surface and Coatings Technology 71/2 (1995) 201-207, DOI: https://doi.org/10.1016/0257-8972(94)01022-B.
• [6] P. Benjamin, C. Weaver, N.F. Mott, Measurement of adhesion of thin films, Proceedings of the Royal Society of London A 254/1277 (I960) 163-176, DOI: https://doi.org/10.1098/rspa.1960.0012.
• [7] M.T. Laugier, An energy approach to the adhesion of coatings using the scratch test, Thin Solid Films 117/4 (1984) 243-249, DOI: https://doi.org/10.1016/0040-6090(84)90354-7.
• [8] P.J. Burnett, D.S. Rickerby, The relationship between hardness and scratch adhesion, Thin Solid Films 154/1-2 (1987) 403-416, DOI: https://doi.org/10.1016/ 0040-6090(87)90382-8.
• [9] S.J. Bull, Failure mode maps in the thin film scratch adhesion test, Tribology International 30/7 (1997) 491-498, DOI: https://doi.org/10.1016/S0301-679X (97)00012-1.
• [10] S.J. Bull, E.G. Berasetegui, An overview of the potential of quantitative coating adhesion measurement by scratch testing, Tribology International 39/2 (2006) 99-114, DOI: https://doi.org/10.1016/j.triboint.2005.04.013.
• [11] M. Pancielejko, W. Precht, Structure, chemical and phase composition of hard titanium carbon nitride coatings deposited on HS6-5-2 steel, Journal of Materials Processing Technology 157-158 (2004) 394-398, DOI: https://doi.Org/10.1016/j.jmatprotec.2004. 09.061.
• [12] M. Pancielejko, Wear and tribological behaviour of TiCN coatings produced by PVD method on HS6-5-2 steel substrates, Materials Engineering 29/6 (2008) 714-718 (in Polish).
• [13] M. Pancielejko, Analysis of wear mechanisms of drills made of HS6-5-2 steel, coated with Ti(C,N) films deposited by the PVD method, after operation tests, Materials Engineering 31/4 (2010) 1147-1152 (in Polish).
• [14] L.A. Dobrzański, M. Staszuk, M. Pawlyta, W. Kwaśny, M. Pancielejko, Characteristics of Ti(C,N) and (Ti,Zr)N gradient PVD coatings deposited onto sintered tool materials, Journal of Achievements in Materials and Manufacturing Engineering 31/2 (2008) 629-634.
• [15] L.A. Dobrzański, M. Staszuk, K. Gołombek, A. Śliwa, M. Pancielejko, Structure and properties PVD and CVD coatings deposited onto edges of sintered cutting tools, Archives of Metallurgy and Materials 55/1 (2010) 187-193.
• [16] M. Staszuk, D. Pakuła, M. Pancielejko, T. Tański, L.A. Dobrzański, Investigations on Wear Mechanisms of PVD Coatings on Carbides and Sialons, Archives of Metallurgy and Materials 62/4 (2017) 2095-2100, DOI: 10.1515/amm-2017-0310.
• [17] K. Lukaszkowicz, A. Czyżniewski, W. Kwaśny, M. Pancielejko, Structure and mechanical properties of PVD coatings deposited onto the X40CrMoV5-l hot work tool steel substrate, Vacuum 86/8 (2012) 1186-1194, DOI: https://doi.Org/10.1016/j.vacuum.2011.10.031.
• [18] M. Pancielejko, A. Czyżniewski, V. Zavaleyev, A. Pander, K. Wojtalik, Optimization of the deposition parameters of DLC coatings with the MCVA method, Archives of Materials Science and Engineering 54/2 (2012) 60-67.
• [19] M. Pancielejko, A. Czyżniewski, A. Gilewicz, W. Szymański, V. Zavaleyev, The influence of the MCVA deposition parameters on the structure and tribological properties of DLC coatings on wood-working HSS tool substrates, Archives of Materials Science and Engineering 64/2 (2013) 160-167.
• [20] M. Pancielejko, A. Czyżniewski, A. Gilewicz, V. Zavaleyev, W. Szymański, The cutting properties and wear of the knives with DLC and W-DLC coatings, deposited by PVD methods, applied for wood and wood-based materials machining, Archives of Materials Science and Engineering 58/2 (2012) 235-244.
• [21] M. Pancielejko, A. Czyżniewski, A. Gilewicz, V. Zavaleyev, Properties of DLC coatings with chromium-based sublayers used for woodworking high-speed steel tools, Materials Engineering 35/6 (2014) 535-539 (in Polish).
• [22] K. Lukaszkowicz, Forming the structure and properties of hybrid coatings on reversible rotating extrusion dies, Journal of Achievements in Materials and Manufacturing Engineering 55/2 (2012) 159-224.
• [23] J. Robertson, Diamond-like amorphous carbon, Materials Science and Engineering: R: Reports 37/4-6 (2002) 129-281, DOI: https://doi.org/10.1016/S0927-796X(02)00005-0.
• [24] H. Holleck, V. Schier, Multilayer PVD coatings for wear protection, Surface and Coatings Technology, 76-77/1 (1995) 328-336, DOI: https://doi.org/10.1016/0257-8972(95)02555-3.

Uwagi

PL

Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2020).