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Hardness and microstructure investigation of steel rod ST 42 coated by chrome steel using wire arc spray coating

Wybrane pełne teksty z tego czasopisma
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: This research aimed to examine the hardness, surface roughness and microstucture in the Steel Rod ST 42 coated by chrome steel using wire arc spray coating with variations in spraying current of 140, 155, 170 and 180 Ampere. Design/methodology/approach: There was 12 specimens consisting of 3 specimens for each variation of the electric current coating. The specimens were cut to 30 mm in length and 27 mm in diameter; as many as 4 x 3 pieces, each specimen was cut to a size of 30 mm and put on a lathe to be drilled 1 mm deep. The hardness testing employed the Brinell hardness test method. The hardness testing process was followed by microstructure observation and SEM-EDAX testing. Findings: The highest hardness was 110.77 HRB by coated at 155 A and it contained many reinforcing inclusions and larger Cr. The lowest current of 140 A had many porosity holes and partially-melted particles, causing Cr grains did not attach perfectly. The current with 170 A had few inclusions and hence a decrease in hardness and at 180 A consisted of a low carbon content and evenly distributed inclusions and Cr and relatively large grain size, and thus the hardness rose. Research limitations/implications: The material of steel rod ST 42 coated by chrome steel. Practical implications: The variation of current should be prepared wisely in term because it will effect the hardness, surface roughness and microstucture. This research can be improved by varying the voltage, gas pressure, particle velocity, particle temperature, and molten wire width. Originality/value: Simple route of making steel rod ST 42 coated by chrome steel using wire arc spray coating and also the investigation of hardness, surface roughness and microstucture in steel rod ST 42 coated by chrome as the result.
Rocznik
Strony
69--76
Opis fizyczny
Bibliogr. 19 poz., rys., tab., wykr.
Twórcy
  • Mechanical Engineering Department, Engineering Faculty, State University of Malang, Semarang street No. 5, Malang, East Java, 65142, Indonesia
  • Mechanical Engineering Department, Engineering Faculty, State University of Malang, Semarang street No. 5, Malang, East Java, 65142, Indonesia
  • Mechanical Engineering Department, Engineering Faculty, State University of Malang, Semarang street No. 5, Malang, East Java, 65142, Indonesia
autor
  • Mechanical Engineering Department, Engineering Faculty, State University of Malang, Semarang street No. 5, Malang, East Java, 65142, Indonesia
  • Foundy Department, Bandung Polytechnic Manufacture, Kanayakan 11, Bandung, West Java, Indonesia
  • Industrial Chemical Technology Programme, Universiti Sains Islam Malaysia, Bandar Baru Nilai, 71800 Nilai, Negeri Sembilan, Malaysia
Bibliografia
  • [1] G. Sundararajan, K.U.M. Prasad, D.S. Rao, S.V. Joshi, A Comparative Study of Tribological Behavior of plasma and D-Gun Sprayed Coastings under Different Wear Models, Journal of Materials Engineering and Performance 7/3 (1998) 343-351.
  • [2] A. Li, Effect of Pre-Quenching and Pre-Normalization on Microstructures and Mechanical Properties of 40Cr Steel After Zero-Time-Holding Quenching, Engineering Review 32/2 (2014) 69-74.
  • [3] B.Q. Wang, M.W. Seitz, Comparison in erosion behavior of iron-base coasting sprayed by three different arc-spray processes, Wear 250/1-12 (2001) 755-761.
  • [4] S. Setiawan, Y. Setiyorini, Effect of Nozzle Angle Variation on Spray Coating Arc on 13% Chrome Steel Layer Abrasive Resilience, J. Tek. Pomits 2/1 (2013) 3-4.
  • [5] H.A. Avner, Introduction of Physical Metallurgy, Second Edition, City University of New York, New York, 1974.
  • [6] F. Riyadi, D. Setyawan, Mechanical Analysis and Metallurgical Welding of A36 Carbon Steels with SMAW Method, Institut Teknologi Sepuluh Nopember, 2011.
  • [7] A.S. Haryono, Wire Arc Spray Coating Current Variation to Hardness and Microstructures of ST 42 Shaft Using Chrome Steel Coating, Universitas Negeri Malang, 2015.
  • [8] E. Riyanto, B. Prawara, Microstructure and Characterization of Mechanical Properties of Coating Cr3C2-NiAl-Al2O3 Result of Deposition by Using High Velocity Oxygen Fuel Thermal Spray Coating, Journal of Mechatronics, Electrical Power, and Vehicular Technology 1/1 (2010) 1-4.
  • [9] I. Gedzevičius, A.V. Valiulis, Influence of the Particles Velocity on The Arc Spraying Coating Adhesion, Materials Science (Medžiagotyra) 9/4 (2003) 334-337.
  • [10] J. Wilden, J.P. Bergmann, S. Jahn, S. Knapp, F. van Rodijnen, G. Fischer, Investigation about the Chrome Steel Wire Arc Spray Process and the Resulting Coating Properties, Journal of Thermal Spray Technology 16/5-6 (2007) 759-767, DOI: https://doi.org/10.1007/s11666-007-9114-8.
  • [11] V.V. Sobolev, J.M. Guilemany, A.J. Martín, Flattening of composite powder particles during thermal spraying, Journal of Thermal Spray Technology 6/3 (1997) 353-360, DOI: https://doi.org/10.1007/11666-997-0070-0.
  • [12] C. Trijatmiko, H. Pratikno, A. Purniawan, Analysis of the Influence of Abrasive Materials on Blasting Against the Sticky Powers of Cat and Corrosion Resistance in Sea Water Environment, J. Tek. ITS 5/2 (2016) 231-235.
  • [13] W. Ruijum, X. Lin, Z. Tianjian, H. Xiaoou, The Properties of the High Productive High Velocity Arc Sprayed Coatings and its Applications, Proceedings of the Thermal Spray 2004: Advances in Technology and Application, Osaka, Japan, 2004.
  • [14] J.E. Neely, T.J. Bertone, Practical Metallurgy and Materials of Industry, Sixth Edition, Prentice Hall, New Jersey, 2003.
  • [15] H.R. Gordon, M. Wang, Surface-roughness considerations for atmospheric correction of ocean color sensors. II: Error in the retrieved water-leaving radiance, Applied Optics 31/21 (1992) 4261-4267.
  • [16] M.P. Girsang, Fabrications and Characterization of NiCoCr Layers on Commercial Steel Substrate, Universitas Sumatera Utara, 2012.
  • [17] I. Gedzevicius and A.V. Valiulis, Analysis of Wire Arc Spraying Process variables on coatings properties, Journal of Materials Processing Technology 175/1-3 (2006) 206-211, DOI: https://doi.org/10.1016/j.jmatprotec.2005.04.019.
  • [18] A. Li. Modifying the Microstructure and Property of 30CrMNSi Steel by Subcritical Austenite Reverse Transformation Quenching, Engineering Review 35/2 (2015) 97-12.
  • [19] H.M. Tawancy, Analysis of Thermally Grown Oxide Developed by Thermal Barrier Coatings with the Aid of Selective Deep Etching, Metallography Microstructure, and Analysis 2/2 (2013) 88-95.
Uwagi
PL
Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2019).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-664041cb-5843-4376-991d-fd71f1c72c32
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