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The paper undertakes an important topic of evaluation of effectiveness of SCADA (Supervisory Control and Data Acquisition) systems, used for monitoring and control of selected processing parameters of classic green sands used in foundry. Main focus was put on process studies of properties of so-called 1st generation molding sands in the respect of their preparation process. Possible methods of control of this processing are presented, with consideration of application of fresh raw materials, return sand (regenerate) and water. The studies conducted in one of European foundries were aimed at pointing out how much application of new, automated plant of sand processing incorporating the SCADA systems allows stabilizing results of measurement of selected sand parameters after its mixing. The studies concerned two comparative periods of time, before an implementation of the automated devices for green sands processing (ASMS - Automatic Sand Measurement System and MCM – Main Control Module) and after the implementation. Results of measurement of selected sand properties after implementation of the ASMS were also evaluated and compared with testing studies conducted periodically in laboratory.
Czasopismo
Rocznik
Tom
Strony
5--12
Opis fizyczny
Bibliogr. 31 poz., rys., tab., wykr.
Twórcy
autor
- Poznan University of Technology, CAD/CAE Laboratory, Division of Foundry, Piotrowo 3, 61-138 Poznań, Poland
autor
- Poznan University of Technology, CAD/CAE Laboratory, Division of Foundry, Piotrowo 3, 61-138 Poznań, Poland
autor
- Warsaw University of Technology, Institute of Manufacturing Technologies, Narbutta 85 Street, 02-524 Warsaw, Poland
autor
- Warsaw University of Technology, Institute of Manufacturing Technologies, Narbutta 85 Street, 02-524 Warsaw, Poland
autor
- Warsaw University of Technology, Institute of Manufacturing Technologies, Narbutta 85 Street, 02-524 Warsaw, Poland
Bibliografia
- [1] Lewandowski, L., Sakwa, W. (1981). Materials for molds (in Polish). Warsaw. Akapit.
- [2] Sakwa, W. (1998). Materials for mold and cores (in Polish). Katowice. Śląsk.
- [3] Mikulczyński, T., Bogdanowicz, J., Dworzak, M., Ganczarek, M. (2006). Evaluation of the binder by weight of the active molding using ultrasonic methods (in Polish). Archives of Foundry. 6(20), 59-64.
- [4] Dobosz, M., Asłanowicz, M. (1998). Foundry green sand with bentonite – Quality and requirements (in Polish). Solidification of Metals and Alloy. 35(10), 83-91.
- [5] Global Casting Magazine. (2015, January). 48th Census of World Casting Production. Steady Growth in Global Output. Retrieved May 26, 2015, from http://www.globalcastingmagazine.com/.
- [6] Soiński, M.S., Jakubus, A., Kordas, P., Skurka, K. (2015). Production of Castings in the Word and in selected Countries from 1999 to 2013. Archives of foundry Engineering. 15(1), 103-110.
- [7] Dańko, R., Holtzer, M., Dańko, R. (2007). Analysis of regeneration systems in terms of quality of regenerate and environmental (in Polish). In X TECHNICAL Foundry Conference, 24-26 May 2007 (121-129). Nowa Sól: AGH.
- [8] Popielarski, P., Ignaszak, Z., (2014). Modeling capabilities of phenomena in over-moisture zone existing in porous medium using the simplified simulation systems applied in foundry. In 10th International Symposium on the Science and Processing of Cast Iron (SPCI), 10-13 November 2014. Mar Del Plata, Argentina: INTEMA.
- [9] Zych, J. (2004). Archives of Foundry. On-Line Investigations of sand molds stiffness after pouring them with molten metal (in Polish). 4(14), 605-612.
- [10] Nowak, D., Granat, K., Opyd, B. & Więcławek, R. (2013). Possibilities of Determination of the Binder Content in Sand Molds with the use of Electromagnetic Field (in Polish). Archives of Foundry Engineering. 13(1), 121-124.
- [11] Dobosz, S.M. (2006). Materials for molds (in Polish). Kraków. Akapit.
- [12] Janicki, E., Sakwa, W. (1965). Molding materials. Properties and application (in Polish). Warsaw. WNT.
- [13] Dobosz, S.M. (2008). Compactability - important criterion for quality control of the green sand with bentonite (in Polish). In XI TECHNICAL Foundry Conference, 29-31 May 2008 (pp. 33-40). Nowa Sól: AGH.
- [14] Michta-Stawiarska, T. (1998). Difficulties in stabilizing the properties of classical green sand (in Polish). Solidification of Metals and Alloy. 35(1), 9-13.
- [15] Rudy, C. (2005). Technology preparation of green sand with bentonite in turbine mixers (in Polish). In VIII TECHNICAL Foundry Conference, 12-13 May 2005 (33-43). Nowa Sól: AGH.
- [16] Boschmann, P., Bojanowski, W. (2000). Measurement and control of green sand in a turbine mixer (in Polish). In III TECHNICAL Foundry Conference, 11-12 May 2000 (pp. 111-115). Nowa Sól: AGH.
- [17] Ignaszak, Z. & Ciesiółka, J. (2004). Selected issues of identification of discontinuities in cast iron. Archives of Foundry Engineering. 4(14), 176-188.
- [18] Sika, R. & Ignaszak, Z. (2015). SCADA systems and theirs connection with Statistical Process Control in Foundry. Archives of foundry Engineering. 15(1), 145-153.
- [19] Vorstellung Geeigneter Methoden für die Formsansung. In Giesserei Erfahrungsaustausch. August 2002.
- [20] Mikulczyński, T., Samsonowicz, Z. & Więcławem, R. (2006). New method measurement of sandmix humidity (in Polish). Archives of Foundry. 2(5), 93-99.
- [21] Bogdan, M. & Mikulczyński, T. & Nowak, D. & Więcławek, R. (2006). Humidity measurement of loose materials. Measurement Science Review. 6(4), 53-56.
- [22] Samsonowicz, Z. & Mikulczyński, T. (1985). The new equipment for testing certain properties of materials and molding using ultrasound methods (in Polish). Foundry Review. 35(4/5), 117-119.
- [23] Samsonowicz, Z., Pigiel, M. & Mikulczyński, T. (1990). The new equipment for testing certain properties of materials and molding using ultrasound methods (in Polish). Foundry Review. 40(5), 157-159.
- [24] Ziółkowski, E., Fedoryszyn, A. (2003). Characteristics of methods for measuring the temperature and moisture of mold sand (in Polish). In VI TECHNICAL Foundry Conference, 29-30 May 2003 (pp. 78-84). Nowa Sól: AGH.
- [25] Rudy, C., Nawrotny, J., Fedoryszyn, A. (2008). Modern station for preparation of green sand with Zlivaren Trnava SRO (in Polish). In XI TECHNICAL Foundry Conference, 29-31 May 2008 (pp. 25-31). Nowa Sól: AGH.
- [26] Fedoryszyn, A. (2010). Quality stabilisation of synthetic sand containing bentonite in process lines. Archives of foundry Engineering. 10(3), 143-158.
- [27] Dańko, J., Dańko, R. (2013). Regeneration of structure green sand. In J. Sobczask (Eds.), Modern Holding –Foundryman’s Handbook (1059-1074). Kraków: Polish Foundryman's Technical Association.
- [28] Sika R. (2012). Acquisition and Data Mining for Data Mining system needs for the example of application in foundry. Unpublished doctoral dissertation, Poznan University of Technology, Poznan, Poland.
- [29] Samsonowicz, Z. (1985). Automation of foundry processes (in Polish). Warsaw. WNT.
- [30] Formsandqualität Controlled by Michenfelder. (2015, January). Das Modulare Formsand Management System. Retrieved April 15, 2015, from http://www.michenfelder. com/produkte/formsand-management-system-fomasys/.
- [31] Crawley, M.J. (2012). The R Book. Second Edition. London: Wiley.
Uwagi
PL
Opracowanie ze środków MNiSW w ramach umowy 812/P-DUN/2016 na działalność upowszechniającą naukę.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-663059fc-28f3-43eb-b33f-043a214dafe1