Recent trends on electro chemical machining process of metallic materials: a review

Liu, Shoufa; Thangamani, Geethapriyan; Thangaraj, Muthuramalingam; Karmiris-Obratański, Panagiotis

doi:10.1007/s43452-023-00703-w

Artykuł - szczegóły

Tytuł artykułu

Recent trends on electro chemical machining process of metallic materials: a review

Autorzy

Liu Shoufa , Thangamani Geethapriyan , Thangaraj Muthuramalingam , Karmiris-Obratański Panagiotis

Wybrane pełne teksty z tego czasopisma

http://www.springer.com/journal/43452

Identyfikatory

DOI

10.1007/s43452-023-00703-w

Warianty tytułu

Języki publikacji

Abstrakty

Many newer higher strength materials are being synthesized for variable automobile, aerospace and manufacturing applications in the present scenario. Since it is very difficult to cut such materials using conventional machining process, it is important to utilize unconventional machining process. In the present study, a detailed survey has been made to analyze the influence of various process parameters, effects of electrodes, optimization and electrolytes on performance measures in Electro chemical machining process. The effects of pulse related parameters on electrode materials, coating materials and its thickness on material removal, overcut and surface topography were investigated under different perspectives such materials, electrolyte and machining parameters. From the detailed literatures, it has been inferred that still lot of research works have been required to find the suitable electrolytes and their combination during the machining process. It has also been found that the performance measures of the machining process can be improved by adopting different and suitable optimization algorithms.

Słowa kluczowe

machining ECM electrolyte surface optimization

elektrolit optymalizacja obróbka

Wydawca

Springer
Wrocław University of Science and Technology

Czasopismo

Archives of Civil and Mechanical Engineering

Rocznik

2023

Tom

Vol. 23, no. 3

Strony

art. no. e158, 2023

Opis fizyczny

Bibliogr. 151 poz., rys., wykr.

Twórcy

autor

Liu Shoufa

School of Mechanical Engineering, Xijing University, Xi’an 710123, People’s Republic of China

autor

Thangamani Geethapriyan

Department of Mechanical Engineering, Indian Institute of Technology Indore, Khandwa Road, Indore, Simrol, Madhya Pradesh 453552, India

autor

Thangaraj Muthuramalingam

muthu1060@gmail.com

Department of Mechatronics Engineering, SRM Institute of Science and Technology, SRM Nagar, Kattankulathur Campus, Chengalpattu District, Tamilnadu 603203, India

https://orcid.org/0000-0001-5487-545X+

autor

Karmiris-Obratański Panagiotis

Department of Manufacturing Systems, Faculty of Mechanical Engineering and Robotics, AGH University of Science and Technology, 30-059 Cracow, Poland

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134. Nguyen PH, Muthuramalingam T, Pham DV, Shirguppikar S, Nguyen TN, Nguyen TC, Nguyen LT. Multi-objective optimization of micro EDM using TOPSIS method with tungsten carbide electrode. Sadhana. 2022;47:133.
135. Nguyen PH, Muthuramalingam T, Pham DV, Shirguppikar S, Dung IH, Thien VN, Nguyen LT. Multi-objects optimization in μ-EDM using AlCrNi-coated tungsten carbide electrode for Ti-6AL-4V. Int J Adv Manuf Technol. 2022;122:2267–76.
136. Liu L, Muthuramalingam T, Karmiris-Obratański P, Zhou Y, Annamalai R, Machnik R, Elsheikh A, Markopoulos AP. Optimization of wire EDM process parameters on cutting inconel 718 alloy with zinc-diffused coating brass wire electrode using Taguchi-DEAR technique. Coatings. 2022;12(11):1612.
137. Appalanaidu B, Dvivedi A. On the use of sacrificial layer in ECDM process for form accuracy. J Manuf Process. 2022;79:219–32. https:// doi. org/ 10. 1016/j. jmapro. 2022. 04. 043.
138. Bhargav KVJ, Balaji PS, Sahu RK, Katiyar JK. Multi-response optimization and effect of tool rotation on micromachining of PMMA using an in-house developed μ-ECDM system. CIRP J Manuf Sci Technol. 2022;38:473–90. https://doi.org/10.1016/j. cirpj.2022.05.020.
139. Arya RK, Dvivedi A. Improving the electrochemical discharge machining (ECDM) process for deep-micro-hole drilling on glass by application of the electrolyte-air injection. Ceram Int. 2023;49(6):8916–35.
140. Liu S, Muthuramalingam T, Moiduddin K, Abdulrahman AM. Influence of adaptive gap control mechanism and tool electrodes on machining titanium (Ti-6Al-4V) alloy in EDM process. Materials. 2022;15(2):513.
141. Wang Tianbo, Liu Yong, Wang Kan. Investigation on a sustainable composite method of glass microstructures fabrication— Electrochemical discharge milling and grinding (ECDM-G). J Clean Prod. 2023;387:135788. https://doi.org/10.1016/j.jclepro. 2022.135788.
142. Nawaz SA, Cao P, Tong H, Li Y. Micro ECDM scanning process with feedback control of flexible contact force. J Manuf Proc. 2023;94:266–77. https://doi.org/10.1016/j.jmapro.2023.03.058.
143. Liu S, Geethapriyan T, Muthuramalingam T, Shanmugam R, Ramoni M. Influence of heat-treated Cu-Be electrode on machining accuracy in ECMM with Monel 400 alloy. Arch Civil Mech Eng. 2022;22(4):154.
144. Geethapriyan T, Muthuramalingam T, Moiduddin K, Alkhale- fah K, Mahalingam S, Karmiris-Obratański P. Multiobjective optimization of heat-treated copper tool electrode on EMM process using Artificial Bee Colony (ABC) algorithm. Materials. 2022;15(14):4831.
145. Vasanth S, Muthuramalingam T, Prakash SS, Raghav SS, Logeshwaran G. Experimental investigation of PWM laser stand-off distance control for power diode based LBM. Optics Laser Technol. 2023;158:108916.
146. Ismail MRM, Muthuramalingam T, Karmiris-Obratański P, Papazoglou E, Karkalos N. Design of real-time extremum-seeking controller-based modelling for optimizing MRR in low power EDM. Materials. 2023;16(1):434.
147. Vasanth S, Muthuramalingam T, Prakash SS, Raghav SS. Investigation of SOD control on leather carbonization in diode laser cutting. Mater Manuf Proc. 2023;38(5):544–53.
148. Khoshaim A, Muthuramalingam T, Moustafa EB, Elsheikh A. Influences of tool electrodes on machinability of titanium α- β alloy with iso energy pulse generator in EDM process. Alexandria Eng J. 2023;63:465–74.
149. Muthuramalingam T, Mohan B. Influence of discharge current pulse on machinability in electrical discharge machining. Mater Manuf Processes. 2013;28(4):375–80.
150. Vasanth S, Muthuramalingam T, George Joseph E, Khadar SS, Saji JP, Karmiris-Obratański P. Analysis of carbon formation on machined leather specimen using FTIR technique in laser diode assisted cutting process. Materials. 2023;16(1):148.
151. Khalaf T, Muthuramalingam T, Moiduddin K, Swaminathan V, Mian SH, Ahmed F, Aboudaif MK. Performance evaluation of input power of diode laser on machined leather specimen in laser beam cutting process. Materials. 2023;16(6):2416.

Uwagi

Opracowanie rekordu ze środków MNiSW, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2024)

Typ dokumentu

Bibliografia

Identyfikator YADDA

bwmeta1.element.baztech-65a77b4d-6f02-4cf1-b2b5-71f5c02d9053