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Friction Stir Welds of Al Alloy-Cu. An Investigation on Effect of Plunge Depth

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Warianty tytułu
PL
Zgrzewanie tarciowe z przemieszaniem stopu aluminium z miedzią. Badanie wpływu zagłębienia trzpienia
Języki publikacji
EN
Abstrakty
EN
In the present study, butt joints of aluminum (Al) 8011-H18 and pure copper (Cu) were produced by friction stir welding (FSW) and the effect of plunge depth on surface morphology, microstructure and mechanical properties were investigated. The welds were produced by varying the plunge depth in a range from 0.1 mm to 0.25 mm. The defect-free joints were obtained when the Cu plate was fixed at the advancing side. It was found that less plunging depth gives better tensile properties compare to higher plunging depth because at higher plunging depth local thinning occurs at the welded region. Good tensile properties were achieved at plunge depth of 0.2 mm and the tensile strength was found to be higher than the strength of the Al (weaker of the two base metals). Microstructure study revealed that the metal close to copper side in the Nugget Zone (NZ) possessed lamellar alternating structure. However, mixed structure of Cu and Al existed in the aluminum side of NZ. Higher microhardness values were witnessed at the joint interfaces resulting from plastic deformation and the presence of intermetallics.
PL
W pracy przedstawiono spawy czołowe aluminium (Al) 8011-H18 i czystej miedzi (Cu) wykonane techniką spawania tarciowego z przemieszaniem (FSW). Badano wpływ zagłębienia trzpienia na morfologię powierzchni, mikrostrukturę i właściwości mechaniczne spawu. Spawy wykonano przy zmiennym zagłębieniu trzpienia narzędzia w zakresie od 0,1 do 0,25 mm. Złącza bez defektów otrzymano, gdy płyta miedziana była zamocowana po stronie natarcia przesuwu. Stwierdzono, że przy mniejszym zagłębieniu narzędzia uzyskuje się większą wytrzymałość na rozciąganie niż przy większych zagłębieniach, przy których występuje lokalne pocienienie w regionie spawania. Dobre właściwości uzyskano przy zagłębieniu 0,2 mm, a wytrzymałość spawu na rozciąganie była większa niż wytrzymałość aluminium (słabszego z dwu metali). Badanie mikrostruktury ujawniło, że metal po stronie miedzi miał w strefie rekrystalizacji (strefie ziarnistej) spawu (WNZ) strukturę płytkową o charakterze przemiennym. Natomiast mieszana struktura Cu i Al istniała w strefie rekrystalizacji po stronie aluminium.Wyższe wartości mikrotwardości były obserwowane w obszarach międzyfazowych złącza, co wynikało z odkształceń plastycznych i obecności związków międzymetalicznych.
Rocznik
Strony
619--634
Opis fizyczny
Bibliogr. 26 poz., fot., rys., tab.
Twórcy
autor
  • Department of Mechanical Engineering, Jamia Millia Islamia, New Delhi, India
  • Department of Mechanical Engineering, Jamia Millia Islamia, New Delhi, India
autor
  • Department of Mechanical Engineering, Jamia Millia Islamia, New Delhi, India
autor
  • Department of Mechanical Engineering, Jamia Millia Islamia, New Delhi, India
Bibliografia
  • [1] D. Kumar, A. Verma, S. Kulshrestha and P. Singh. Microstructure and mechanical properties of mild steel copper joined by friction welding. International Journal of Mechanical Engineering and Technology, 4(5): 295-300, 2013.
  • [2] P.G. Slade. Electrical Contacts: Principles and Applications. 2nd edition, CRC Press 2013.
  • [3] M.Weigl, F. Albert and M. Schmidt. Enhancing the ductility of laser-welded copper-aluminium connections by using adapted filler materials. Physics Procedia, 12(B):332-338, 2011.
  • [4] X-W Li, D.-T. Zhang, Ch. Qiu and W. Zhang. Microstructure and mechanical properties of dissimilar pure copper/1350 aluminium alloy butt joints by friction stir welding. Transaction of Nonferrous Meal Society of China, 22(6):1298-1306, 2012.
  • [5] P. Xue, D.R. Ni, D.Wang, B.L. Xiao and Z.Y. Ma. Effect of friction stir welding parameters on the microstructure and mechanical properties of the dissimilar Al–Cu joints. Materials Science and Engineering: A, 528(13-14):4683–4689, 2011.
  • [6] E. Taban, J.E. Gould and J.C. Lippold. Dissimilar friction welding of 6061-T6 aluminum and AISI 1018 steel: Properties and microstructural characterization. Materials & Design, 31(5):2305–2311, 2010.
  • [7] H.D. Manesh and A.K.Taheri. Study of mechanisms of cold roll welding of aluminium alloy to steel strip Materials Science and Technology, 20(8):1064-1068, 2004.
  • [8] F. Findik. Recent developments in explosive welding. Materials & Design, 32(3):1081-1093, 2011.
  • [9] J.A. Al-Jarrah, S. Swalha, T.A. Mansour, M. Ibrahim, M. Al-Rashdan, D.A. Al-Qahsi.Welding equality and mechanical properties of aluminum alloys joints prepared by friction stir welding. Materials & Design, 56:929-936, 2014.
  • [10] C. Giummarra, B. Thomas and R.J. Rioja. New aluminum lithium alloys for aerospace applications. In Proc. of the 3rd International Light Metals Technology Conference, Saint-Saveur, Québec, Canada, September 24-26, 2007.
  • [11] R.Madhusudhan, M.M.M.Sarcar and N.Ramanaiah. An Experimental study on mechanical and microstructural properties of dissimilar aluminium alloy friction stir welds. International Journal of Mechanical and Production Engineering, 1(1):25-30, 2013.
  • [12] L.E Murr.A review of FSW research on dissimilar metal and alloy systems. Journal of Materials Engineering and Performance, 19(8):1071-1089, 2010.
  • [13] W.M. Thomas, E.D. Nicholas, J.C. Needham, M.G. Murch, P. Templesmith and C.J. Dawes. Friction Stir Butt Welding. US Patent No. 5460317, October 1995.
  • [14] A.N. Siddiquee and S. Pandey. Experimental investigation on deformation and wear of WC tool during friction stir welding (FSW) of stainless steel. International Journal of Advanced Manufacturing Technology, 73(1):479-486, 2014.
  • [15] M. Abbasi, A.K. Taheri and M.T. Salehi. Growth rate of intermetallic compounds in Al/Cu bimetal produced by cold roll welding process. Journal of Alloys and Compounds, 319(1-2):233– 241, 2001.
  • [16] P. Agarwal, P. Nageswaran, N. Arivazhagan and K.D. Rajkumar. Development of friction stir welded butt joints of AA 6063 aluminium alloy and pure copper. In International Conference on Advanced Research in Mechanical Engineering, 46-50, 2012.
  • [17] Y. Fotouhi, S. Rasaee, A. Askari and H. Bisadi. Effect of transverse speed of the tool on microstructure and mechanical properties in dissimilar butt friction stir welding of al5083-copper sheets. Engineering Solid Mechanics 2(3):239-246, 2014.
  • [18] C.W. Tan, Z.G. Jiang, L.Q. Li, Y.B. Chen and X.Y. Chen. Microstructural evolution and mechanical properties of dissimilar Al-Cu joints produced by friction stir welding. Materials & Design, 51:466-473, 2013.
  • [19] T. Tanaka, T. Morishige and T. Hirata. Comprehensive analysis of joint strength for dissimilar friction stir welds of mild steel to aluminum alloys. Scripta Materialia, 61(7):756–759, 2009.
  • [20] T. DebRoy and H.K.D.H. Bhadeshia. Friction stir welding of dissimilar alloys – a perspective. Science and Technology of Welding and Joining, 15(4):266-270, 2010.
  • [21] G. Singh, K. Singh and J. Singh. Effect of axial force on mechanical and metallurgical properties of friction welded AA6082 joints. Advanced Materials Research, 383-390:3356-3360, 2012.
  • [22] R. Kumar, K. Singh and S. Pandey. Process forces and heat input as function of process parameters in AA5083 friction stir welds. Transactions of Nonferrous Metals Society of China, 22(2):288-298, 2012.
  • [23] W.-B. Lee, S.-B. Jung. The joint properties of copper by friction stir welding. Materials Letters, 58(8):1041–1046, 2004.
  • [24] K.V. Jata and S.L. Semiatin. Continuous dynamic recrystallization during friction stir welding of strength aluminum alloys. Scripta Materialia, 43(8):743-749, 2000.
  • [25] J. Ouyang, E. Yarrapareddy and R. Kovacevic. Microstructural evolution in the friction stir welded 6061 aluminum alloy (T6-temper condition) to copper. Journal of Materials Processing Technology, 17(1)2:110-122, 2006.
  • [26] M. Aritoshi, K. Okita, T. Enjo, K. Ikeuchi and F. Matsuda. Friction welding of oxygen free copper to pure aluminum. Quarterly Journal of Japan Welding Society, 9:467-474, 1991. (in Japaneese).
Uwagi
PL
Opracowanie ze środków MNiSW w ramach umowy 812/P-DUN/2016 na działalność upowszechniającą naukę (zadania 2017)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-6572c841-6a55-4a1d-8ffb-9edac232de91
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