Deep drawing with macro structured for an environmentally friendly process

• Autorzy: Brosius Alexander , Mousavi Ali

Identyfikatory

DOI

10.36897/jme/118216

• Języki publikacji: EN

Abstrakty

EN

The efficient use of resources are becoming more important due to economic and environmental requirements. In widely used forming processes like deep drawing an avoidance of lubricants – namely dry deep drawing – is a key factor for saving resources. In this paper, a combined approach consisting of a macro-structured tool design and a special modified protective coating is presented. The combination ensures a stable process with a sufficiently wide process window under dry conditions. The absence of lubricants in critical areas has to be compensated by tetrahedral amorphous carbon ta-C films which is additionally structured by Direct Laser Interference Patterning (DLIP) for further improvement of the tribological performance.

Słowa kluczowe

EN

deep drawing; energy saving; environmental issue; FEA

• Wydawca: Wydawnictwo Wrocławskiej Rady FSNT NOT
• Czasopismo: Journal of Machine Engineering
• Rocznik: 2020
• Tom: Vol. 20, No. 1
• Strony: 34--42
• Opis fizyczny: Bibliogr. 10 poz., rys.

Twórcy

autor

Brosius Alexander

• Chair of Forming and Machining Processes, TU Dresden – Institute of Manufacturing Technology, Dresden, Germany

autor

Mousavi Ali

• Chair of Forming and Machining Processes, TU Dresden – Institute of Manufacturing Technology, Dresden, Germany

Bibliografia

• [1] TAKEUCHI M., KASHIMURA F.N., 1999, Development of environmentally friendly lubricant with high performance and simple treatment for cold forging, Proceedings of the 6th ICTP, 383–390.
• [2] K. TAMAOKI K., MANABE K-I., KATAOKA S., AIZAWA T., 2010, Electroconductive ceramic tooling for dry deep drawing, Journal of Materials Processing Technology, 210, 48–53.
• [3] VOLLERTSEN F., FLOSKY H., SEEFELD T., 2015, Dry Metal Forming – a Green Approach, 60 Excellent Innovations in Metal Forming, Springer Vieweg, ISBN 978-3-662-46311-6, 113–118.
• [4] ROBERTSON J., 2002, Diamond-like amorphous carbon, Material Science and Engineering, 37, 129.
• [5] MOUSAVI A., SCHOMÄCKER M., BROSIUS A., 2014, Macro and micro structuring of deep drawing’s tools for lubricant free forming, Procedia Engineering, 81, 1890–1895.
• [6] MOUSAVI A., KUNZE T., ROCH T., LASAGNI A., BROSIUS A., 2017, Deep drawing process without lubrication – an adapted tool for a stable, economic and environmentally friendly process, ICTP 2017, 48–53.
• [7] BROSIUS A., MOUSAVI A., 2016, Lubricant free deep drawing process by macro-structured tools, CIRP Annals – Manufacturing Technology, 65, 253–256.
• [8] CHOWALLA M., ROBERTSON J., CHEN C., SILVA S., DAVIS C., AMARATUNGA G., MILNE W., 1997, Influence of ion energy and substrate temperature on the optical and electronic properties of tetrahedral amorphous carbon (ta-C) films, J. App. Phys., 81, 139–147.
• [9] FIELD S.K., JARRATT M., TEER D.G., 2004, Tribological properties of graphite-like and diamond-like carbon coatings, Tribology International, 37, 949–956.
• [10] ROCH T., BEYER E., LASAGNI A., 2010, Surface modification of thin tetrahedral amorphous carbon films by means of UV direct laser interference patterning, Diam. Relat. Mater., 19, 1472–1477.

Uwagi

Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2020).