The effect of resistance spot welding parameters on microstructure and strength of DP800 steel joints using response surface methodology

• Autorzy: Rajarajan Chakkravarthi , Sonar Tushar , Sivaraj Paramasivam , Raja Selvaraj , Mathiazhagan Nallusamy

Identyfikatory

DOI

10.2478/adms-2022-0013

• Języki publikacji: EN

Abstrakty

EN

The main objective of this paper is to analyze the direct and interaction effect of resistance spot welding (RSW) parameters on microstructure and strength of DP800 steel joints using response surface methodology (RSM). The DP800 steel sheets were spot welded in straight lap and cross lap joint configuration using RSW. The relationship between the RSW parameters, tensile shear fracture load (TSFL) and nugget zone hardness (NZH) was established employing statistical regression analysis and validated using Analysis of Variance (ANOVA). The DP800 steel joints made using welding current of 5.0 kA, electrode pressure of 4.0 MPa, and welding time of 1.50 s displayed maximum STRAIGHT-TSFL of 21.7 kN, CROSS-TSFL of 17.65 kN, and NZH of 589 HV0.5 respectively.

Słowa kluczowe

EN

resistance spot welding; DP 800 steel; tensile shear fracture load; weld nugget; microstructure; hardness; optimization; response surface methodology

PL

zgrzewanie rezystancyjne punktowe; stal DP 800; jądro zgrzeiny; mikrostruktura; twardość; optymalizacja

• Wydawca: Politechnika Gdańska
• Czasopismo: Advances in Materials Science
• Rocznik: 2022
• Tom: Vol. 22, nr 3(73)
• Strony: 53--78
• Opis fizyczny: Bibliogr. 32 poz., rys., tab., wykr.

Twórcy

autor

Rajarajan Chakkravarthi

• Department of Mechanical Engineering, Meenakshi Ramaswamy Engineering College, Thathanur 621804, Tamil Nadu, India

autor

Sonar Tushar

• Department of Mechanical Engineering, G. S. Mandal’s Maharashtra Institute of Technology, Aurangabad 431010, Maharashtra, India

autor

Sivaraj Paramasivam

• Centre for Materials Joining and Research (CEMAJOR), Department of Manufacturing Engineering, Annamalai University, Annamalai Nagar 608 002, Tamil Nadu, India

autor

Raja Selvaraj

• Central Library, Alagppa University, Karaikudi 630 003, Tamil Nadu, India

autor

Mathiazhagan Nallusamy

• Department of Mechanical Engineering, Meenakshi Ramaswamy Engineering College, Thathanur 621804, Tamil Nadu, India

Bibliografia

• 1. Fonstein, N.: Dual-phase steels. Automotive Steels. Woodhead Publishing (2017). https://doi.org/10.1016/B978-0-08-100638-2.00007-9.
• 2. Mazaheri, Y.; Kermanpur A.; Najafizadeh, A.: A novel route for the development of ultrahigh strength dual phase steels. Mater Sci Eng A. 619 (2014) 1–11.
• 3. Li, L.: Microstructure and property control of advanced high strength automotive steels. In: Weng Y., Dong H., Gan Y. (eds) Advanced Steels. Springer, Berlin, Heidelberg, 2011.
• 4. Rajarajan, C.; Sivaraj, P.; Balasubramanian, V.: Microstructural characteristics and load carrying capability of resistance spot welded dual phase (DP800) steel joints. J Adv Micro Res 13 (2018) 198-203.
• 5. Nesterova, E.V.; Bouvier, S.; Bacroix, B.: Microstructure evolution and mechanical behavior of a high strength dual-phase steel under monotonic loading. Mater. Charact. 100 (2015) 152–162.
• 6. Zhang, P.; Xie, J.; Wang, Y. X.; Chen, J. Q.: Effects of welding parameters on mechanical properties and microstructure of resistance spot welded DP600 joints. Sci Technol Weld Join 16 (2011) 567-574.
• 7. Shome, M.; Tumuluru, M.: Welding and joining of Advanced High Strength Steels (AHSS) resistance spot welding techniques for advanced high-strength steels (AHSS). Woodhead publishing, Cambridge, UK, 2015.
• 8. Ambroziak, A.; Korzeniowski, M.: Using resistance spot welding for joining aluminium elements in automotive industry. Arch Civ Mech Eng. 10 (2010) 5–13.
• 9. Liao, X.; Wang, X.; Guo, Z.; Wang, M.; Wu, Y.; Rong, Y.: Microstructures in a resistance spot welded high strength dual phase steel. Mater Charact 61 (2010) 341–346.
• 10. Yuan, X.; Li, C.; Chen, J.; Li, X.; Liang, X.; Pan, X.: Resistance spot welding of dissimilar DP600 and DC54D steels. J Mater Process Technol. 239 (2017) 31–41.
• 11. Kishore, K.; Kumar, P.; Mukhopadhyay, G.: Insights on microstructure and failure characteristics of resistance spot welds of galvannealed dual phase steel. J Mater Eng Perform. (2022) 1-19.
• 12. Aydın, E.; Ertan, R. Shunting effects on the resistance spot welding parameters of DP600. Mater Test. 62 (2020) 97-103.
• 13. Janardhan, G.; Dutta, K.; Mukhopadhyay, G. Influence of work hardening on tensile and fatigue behavior of resistance spot-welded dual-phase steel. J Mater Eng Perform. (2022) 1-14.
• 14. Kishore, K.; Kumar, P.; Mukhopadhyay, G.: Microstructure, tensile and fatigue behaviour of resistance spot welded zinc coated dual phase and interstitial free steel. Met Mater Inter. 28 (2022), 945-965.
• 15. Sevim, I.: Newly revealed features of fracture toughness behavior of spot welded dual phase steel sheets for automotive bodies. Mater Test. 57 (2015) 960-967.
• 16. Yaghoobi, F.; Jamaati, R.; Aval, H. J.: Resistance spot welding of high-strength DP steel and nano/ultrafine-grained IF steel sheets. Mater. Chem. Phy. 281 (2022) 125909.
• 17. Javaheri, E.; Pittner, A.; Graf, B.; Rethmeier, M.: Mechanical properties characterization of resistance spot welded DP1000 steel under uniaxial tensile tests. Mater. Test. 61 (2019) 527-532.
• 18. Elitas, M.; Demir, B.; Residual stress evaluation during RSW of DP600 sheet steel. Mater. Test. 62 (2020) 888-890.
• 19. Marwan, K.; Kaçar, R.: Optimization of welding parameters for DP600/TRIP800 dissimilar joints. Mater Test. 60 (2018) 40-48.
• 20. Elitas, M.: Effects of welding parameters on tensile properties and fracture modes of resistance spot welded DP1200 steel. Mater Test. 63 (2021) 124-130.
• 21. Önal, A. S.; Kaya, N.: Effect and optimization of resistance spot welding parameters on the strength of welded hot-stamped parts. Mater Test. 56 (2014), 466-471.
• 22. Cavdar, F. Y.; Yasar, H.; Cavdar, K.: Effect of the welding parameters on the surface morphology of resistance spot welded AISI 304 stainless steel joints. Mater Test. 62 (2020) 739-743.
• 23. Sonar, T.; Balasubramanian, V.; Malarvizhi, S.; Venkateswaran, T.; Sivakumar, D. Development of 3-Dimensional (3D) response surfaces to maximize yield strength and elongation of InterPulsed TIG welded thin high temperature alloy sheets for jet engine applications. CIRP J Manuf Sci Technol. 31 (2020) 628-642.
• 24. Sonar, T.; Balasubramanian, V.; Malarvizhi, S.; Venkateswaran, T.; Sivakumar, D.: Multi-response mathematical modelling, optimization and prediction of weld bead geometry in gas tungsten constricted arc welding (GTCAW) of Inconel 718 alloy sheets for aero-engine components. Multiscale Multidiscipl Model, Exp Design, 3 (2020), 201-226.
• 25. Sonar, T.; Balasubramanian, V.; Malarvizhi, S.; Venkateswaran, T.; Sivakumar, D.: Maximizing strength and corrosion resistance of InterPulsed TIG welded Superalloy 718 joints by RSM for aerospace applications. CIRP J Manuf Sci Technol, 35 (2021) 474-493.
• 26. AnandhaKumar, C. J.; Mohan, D. G.: Predicting the ultimate tensile strength and wear rate of aluminium hybrid surface composites fabricated via friction stir processing using computational methods. J Adh Sci Technol. 36 (2022), 1707-1726.
• 27. Mohan, D. G.; Tomków, J.; Karganroudi, S. S.: Laser Welding of UNS S33207 Hyper-Duplex Stainless Steel to 6061 Aluminum Alloy Using High Entropy Alloy as a Filler Material. Appl Sci. 12 (2022) 2849.
• 28. Mohan, D. G.; Gopi, S.: Optimized parameters prediction for single-pass friction stir welding on dissimilar aluminium alloys T-joint. Inter J Emer Technol 12 (2021).
• 29. Ramazani, A.; Mukherjee, K.; Abdurakhmanov, A.; Abbasi, M.; Prahl, U.; Characterization of microstructure and mechanical properties of resistance spot welded DP600 steel. Met. 5 (2015) 1704–1716.
• 30. Kishore K.; Kumar, P.; Mukhopadhyay, G.: Resistance spot weldability of galvannealed and bare DP600 steel. J Mater Process Technol. 271 (2019) 237–248.
• 31. Aslanlar, S.; Ogur, A.; Ozsarac, U.; Ilhan, E.: Welding time effect on mechanical properties of automotive sheets in electrical resistance spot welding. Mater. Des. 29 (2008) 1427–1431.
• 32. Baltazar Hernandez, V. H.; Panda, S. K.; Okita, Y.; Zhou, N. Y.: A study on heat affected zone softening in resistance spot welded dual phase steel by nanoindentation. J Mater Sci. 45 (2010) 1638–1647.