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Optimization of joining HDPE rods by continuous drive friction welding

Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Continuous drive friction welding (CDFW) is a solid-state joining procedure that can be used to join various similar and dissimilar materials. High-density polyethylene (HDPE) is a thermoplastic that can replace many traditional materials. Utilizing experimental design procedures such as response surface method (RSM) is a reliable approach for determining the most significant process parameters and optimizing the desired responses. The current study employed an RSM experimental design to investigate the effects of the process parameters for welding HDPE rods using CDFW. The design evaluated the process parameters and three outcome responses: the maximum welding temperature, the axial shortening, and the tensile strength (TS). The combination of the three responses can allow achieving high-efficiency welds. The results showed that it was possible to achieve high-efficiency welds while maintaining axial shortening and controlling temperature. A TS >65% of the parent material's strength with an axial shortening of <3 mm was achieved.
Wydawca
Rocznik
Strony
240--256
Opis fizyczny
Bibliogr. 26 poz., rys., tab.
Twórcy
  • Department of Mechanical Engineering, Northern Border University, Arar, Saudi Arabia
  • Department of Chemical and Materials Engineering, Northern Border University, Arar, Saudi Arabia
Bibliografia
  • [1] Thomas WM, Nicholas ED, Needham JC, Murch MG, Temple-Smith P, Dawes CJ. Friction welding. 1995.
  • [2] Abdulla F, Irawan Y, Darmadi D, Azzawiya Oil Refining Company, Brawijaya U. Tensile strength and Macro-microstructures of A6061 CDFW weld joint influenced by pressure and holding time in the upset stage. J Rekayasa Mesin. 2018; 9:149–54; https://doi.org/10.21776/ub.jrm.2018.009.02.12.
  • [3] D’Urso G, Longo M, Giardini C. Microstructure and mechanical properties of Friction Stir Welded AA6060-T6 tubes. Current State-Of-The-Art on Material Forming: Numerical and Experimental Approaches at Different Length-Scales, Pts 1–3. 2013;554–557:977–84; https://doi.org/10.4028/www.scientific.net/KEM.554-557.977.
  • [4] Li X, Li J, Jin F, Xiong J, Zhang F. Effect of rotational speed on friction behavior of rotary friction welding of AA6061-T6 aluminum alloy. Weld World. 2018; 62:923–30; https://doi.org/10.1007/s40194-018-0601-y.
  • [5] Tashkandi MA, Mohamed MI. Effect of friction time on the mechanical and microstructural properties of AA6061 joints by continuous drive friction welding. Eng Technol Appl Sci Res. 2020; 10:5596–602; https://doi.org/10.48084/etasr.3438.
  • [6] Yilbas BS, Sahin AZ, Coban A, Abdul Aleem BJ. Investigation into the properties of friction-welded aluminium bars. J Mater Process Technol. 1995; 54:76–81; https://doi.org/10.1016/0924-0136(95)01923-5.
  • [7] Sahin M. Joining of stainless-steel and aluminium materials by friction welding. Int J Adv Manuf Technol. 2009; 41:487–97; https://doi.org/10.1007/s00170-008-1492-7.
  • [8] Reddy MG, Rao SA, Mohandas T. Role of electro-plated interlayer in continuous drive friction welding of AA6061 to AISI 304 dissimilar metals. Sci Technol Weld Joining. 2008; 13:619–28; https://doi.org/10.1179/174329308x319217.
  • [9] Hincapi OD, Salazar JA, Restrepo JJ, Torres EA, Graciano-Uribe JA. Weldability of aluminum-steel joints using continuous drive friction welding process, without the presence of intermetallic compounds. Eng J. 2020; 24:129–44; https://doi.org/10.4186/ej.2020.24.1.129.
  • [10] Adalarasan R, Santhanakumar M, Sundaram AS. Investigation in solid-state joining of Al/SiC/Al2O3 composite using Grey-based desirability (GBD) and response surface plots. J Chin Inst Eng. 2017; 40:55–65; https://doi.org/10.1080/02533839.2016.1271287.
  • [11] Celik S, Gunes D. Continuous drive friction welding of AI/SiC composite and AISI 1030. Welding J. 2012; 91:222S–8S.
  • [12] Senthilkumar J, Suresh Mohan Kumar P, Balasubramanian V. Post weld heat treatment of continuous drive friction welded AA6061/SiC/graphite hybrid composites-an investigation. 2019. Mater. Res. Express.; 6(12), 1265e1; https//doi.org/10.1088/2053-1591/ab6407.
  • [13] Gao J, Li C, Shilpakar U, Shen Y. Improvements of mechanical properties in dissimilar joints of HDPE and ABS via carbon nanotubes during friction stir welding process. Mater Des. 2015; 86:289–96; https://doi.org/10.1016/j.matdes.2015.07.095.
  • [14] Mustapha K, Abdessamad B, Azzeddine B, Mokhtar Z. Experimental investigation of friction stir welding process on high-density polyethylene. J Fail Anal Preven. 2020; 20:590–6; https://doi.org/10.1007/s11668-020-00867-0.
  • [15] Rehman RU, Sheikh-Ahmad J, Deveci S. Effect of preheating on joint quality in the friction stir welding of bimodal high density polyethylene. Int J Adv Manuf Technol. 2021; 117:1–14; https://doi.org/10.1007/s00170-021-07740-w.
  • [16] Kaddour H, Hadj Miloud M, El Bahri OC, Abdallah L. Mechanical behavior analysis of a friction stir welding (FSW) for welded joint applied to polymer materials: mechanical behavior analysis of a friction stir welding (FSW) for welded joint applied to polymer materials. Frattura ed Integrita Strutturale. 2019; 13:459–67; https://doi.org/10.3221/IGF-ESIS.47.36.
  • [17] Paoletti A, Lambiase F, Di Ilio A. Analysis of forces and temperatures in friction spot stir welding of thermoplastic polymers: analysis of forces and temperatures in friction spot stir welding of thermoplastic polymers. Int J Adv Manuf Technol. 2016; 83:1395–407; https://doi.org/10.1007/s00170-015-7669-y.
  • [18] Hasegawaa M, Asadab T, Ozawa Y. Study of friction welding of polyethylene. Welding Int. 2002; 16:537–43.
  • [19] Hasegawaa M, Yamaguchib Y, Uminob A, Furukawaa Y, Asadab T, Ozawa Y. Development of joining method of polyethylene branch pipe for gas and non-excavation construction method. Welding Int. 2015; 29:279–84.
  • [20] Kalsi NS, Sharma VS. A statistical analysis of rotary friction welding of steel with varying carbon in work-pieces. Int J Adv Manuf Technol. 2011; 57:957–67; https://doi.org/10.1007/s00170-011-3361-z.
  • [21] Ramalingam A, Muthuvel S. Identification of optimal condition for solid state welding of Al/SiCp composite using Taguchi principles integrated TOPSIS (TPIT) method. Int J Manuf Mater Mech Eng. 2017; 7:19–37; https://doi.org/10.4018/IJMMME.2017040102.
  • [22] Singh KJ. Multi-objective optimization of high carbon steel (EN-31) and low carbon steel (SAE-1020) using Grey Taguchi method in rotary friction stir welding. Grey Syst Theory Appl. 2019; 9:385.
  • [23] Thakare KA, Vishwakarma HG, Bhave A. Experimental investigation of possible use of HDPE as thermal storage material in thermal storage type solar cookers. Int J Res Eng Technol. 2015; 4:92–9.
  • [24] ASTM D638-14. Standard test method for tensile properties of plastics. 10th ed. West Conshohocken, PA, USA: ASTM International; 2014.
  • [25] Can A, Sahin M, Kucuk M. Modeling of friction welding. International Scientific Conference (UNITEC 10), Gabrovo, 19–20 November 2010.
  • [26] Maalekian, M. Friction welding critical assessment of literature. Sci Technol Welding Joining. 2007; 12:738–59; https://doi.org/10.1179/174329307x249333.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-64633d02-6972-4743-b7d8-885b4ca786f7
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