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Warianty tytułu
Języki publikacji
Abstrakty
Titanium alloys belonging to the group of modern metallic materials used in many industries, including the aerospace industries. Induction crucible vacuum furnaces and induction furnaces with cold crucible are most commonly used for their smelting. When operating these devices, one can deal with an adverse phenomenon of decrease in the content of alloy elements that are characterized by higher equilibrium vapour pressure than the matrix metal or titanium, in the metal bath. In the paper, results of the study on aluminium evaporation from the Ti-Al-Nb, Ti-Al-V and Ti-Al alloys (max 6.2 % wt.) during smelting in a vacuum induction melting (VIM) furnace are presented. The experiments were performed at 10 to 1000 Pa for 1973 K and 2023 K. A significant degree of aluminium loss has been demonstrated during the analysed process. The values of relative aluminium loss for all the alloys ranged from 4 % to 25 %. Lowering the pressure in the melting system from 1000 Pa to 10 Pa resulted in increased values of aluminium evaporation flux from 4.82⋅10-5 to 0.000327 g⋅cm-2⋅s-1 for 1973 K and from 9.28⋅10-5 to 0.000344 g⋅cm-2⋅s-1 for 2023 K. The analysis of the results obtained took into account the value of the actual surface of the liquid metal. In the case of melting metals in an induction furnace, this surface depends on the value of power emitted in the charge. At greater power, we observe a significant increase in the bath surface due to the formation of a meniscus.
Czasopismo
Rocznik
Tom
Strony
11--17
Opis fizyczny
Bibliogr. 28 poz., fot., tab., wykr.
Twórcy
autor
- Silesian University of Technology, Faculty of Materials Engineering and Metallurgy, Katowice, Poland
autor
- Silesian University of Technology, Faculty of Materials Engineering and Metallurgy, Katowice, Poland
autor
- Silesian University of Technology, Faculty of Materials Engineering and Metallurgy, Katowice, Poland
Bibliografia
- [1] Kostov, A. & Friedrich, B. (2005). Selection of crucible oxides in molten titanium and titanium aluminium alloys by thermo-chemistry calculation. Journal of Mining and Metallurgy. 41B, 113-125. DOI: 10.2298/JMMB0501113K.
- [2] Kuang, J.P., Harding, R.A. & Campbell, J. (2000). Investigation into refractories as crucible and mould materials for melting and casting gamma-TiAl alloys. Materials Science and Technology. 16, 1007-1016. DOI.org/10.1179/026708300101508964.
- [3] Tetsui, T., Kobayashi, T., Mori, T., Kishimoto, T. & Harada, H. (2010). Evaluation of yttrium applicability as a crucible for induction melting of TiAl alloy. Materials Transactions. 51, 1656-1662. DOI:10.2320/matertrans.MAW20100.
- [4] Myszka, D., Karwiński, A., Leśniewski, W. & Wieliczko, P. (2007). Influence of the type of ceramic moulding materials on the top layer of titanium precision castings. Archives of Foundry Engineering. 7(1), 153-156. DOI: 10.7356/ iod.2015.24.
- [5] Szkliniarz, A. & Szkliniarz, W. (2011). Assessment quality of Ti alloys melted in induction furnace with ceramic crucible. Solid State Phenomena. 176, 139-148. DOI: 10.4028/www.scientific.net/SSP.176.139.
- [6] Jinjie, G., Jun, J., Yuan, S.L., Guizhong, L., Yanqing, S. & Hongsheng, D. (2000). Evaporation behavior of aluminum during the cold crucible induction skull melting of titanium aluminum alloys. Metallurgical and Materials Transactions B. 31B, 837-844. DOI.org/10.1007/s11663-000-0120-1.
- [7] Isawa, T., Nakamura, H. & Murakami, K. (1992). Aluminum evaporation from titanium alloys in EB hearth melting. ISIJ International. 32, 607-615.
- [8] Ivanchenko, V., Ivasishin, G. & Semiatin, S. (2003). Evaluation of evaporation losses during electron-beam melting of Ti-Al-V alloys. Metallurgical and Materials Transactions B. 34B, 911-915. DOI: 10.1007/s11663-003-0097-7.
- [9] Su, Y., Guo, J., Jia, J., Liu, G. & Liu, Y. (2002). Composition control of a TiAl melt during the induction skull melting (ISM) process. Journal of Alloys and Compounds. 334, 261-266. DOI: 10.1016/S0925-8388(01)01766-2.
- [10] Guo, J., Liu, G., Su, Y., Ding, H., Jia, J. & Fu, H. (2002). The critical pressure and impeding pressure of Al evaporation during induction skull melting processing of TiAl. Metallurgical and Materials Transactions A. 31A, 3249-3253. DOI.org/10.1007/s11661-002-0311-2.
- [11] Gou, J., Liu, Y., Su, Y., Ding, H., Liu, G. & Jia, J. (2000). Evaporation behaviour of aluminum during the cold crucible induction skull melting of titanium aluminum alloys. Metallurgical and Materials Transactions B. 31B, 837-844. DOI.org/10.1007/s11663-000-0120-1.
- [12] HSC Chemistry ver. 6.1. Outocumpu Research Oy, Pori.
- [13] Semiatin, S., Ivanchenko, V., Akhonin, S.O. & Ivasishin, O.M. (2004). Diffusion models for evaporation losses during electron-beam melting of alpha/beta-titanium alloys. Metallurgical and Materials Transactions B. 35B, 235-245. DOI.org/10.1007/s11663-004-0025-5.
- [14] Song, J.H., Min, B.T., Kim, J. H., Kim, H.W., Hong, S.W. & Chung, S.H. (2005). An electromagnetic and thermal analysis of a cold crucible melting. International Communications in Heat and Mass Transfer. 32, 1325-1336. DOI.org/10.1016/j.icheatmasstransfer.2005.07.015.
- [15] Zhu, Y., Yang, Y.Q. & Sun, J. (2004). Calculation of activity coefficients for components in ternary Ti alloys and intermetallics as matrix of composites. Transactions of Nonferrous Metals Society of China. 14, 875-879.
- [16] Belyanchikov, L.N. (2010). Thermodynamics of Titanium-Based Melts: I. Thermodynamics of the Dissolution of Elements in Liquid Titanium. Russian Metallurgy. 6, 565-567. DOI.org/10.1134/S0036029510060194.
- [17] Blacha, L. & Labaj, J. (2012). Factors determining the rate of the process of metal bath components. Metalurgija. 51, 529-533.
- [18] Ward, R.G. (1963). Evaporative losses during vacuum induction melting of steel. Journal of the Iron and Steel Institute. 1, 11-15.
- [19] Labaj, J. (2010). Copper evaporation kinetics from liquid iron. Wydawnictwo Oldprint. (in Polish).
- [20] Ozberk, E. & Guthrie, R. (1985). Evaluation of vacuum induction melting for copper refining. Transactions of the Institution of Mining and Metallurgy, Section C: Mineral Processing and Extractive Metallurgy. 94, 146-157.
- [21] Ozberk, E. & Guthrie, R. (1986). A kinetic model for the vacuum refining of inductively stirred copper melts. Metallurgical Transactions B. 17, 87-103.
- [22] Przyłucki, R., Golak, S., Oleksiak, B. & Blacha, L. (2012). Influence of an induction furnace's electric parameters on mass transfer velocity In the liquid phase. Metalurgija. 1, 67-70.
- [23] Blacha, L., Przylucki, R., Golak, S. & Oleksiak, B. (2011). Influence of the geometry of the arrangement inductor - crucible to the velocity of the transport of mass in the liquid metallic phase mixed inductive. Archives of Civil and Mechanical Engineering. 11, 171-179. DOI: 10.1016/S1644-9665(12)60181-2.
- [24] Blacha, L., Golak, S., Jakovics, S. & Tucs, A. (2014). Kinetic analysis of aluminum evaporation from Ti-6Al-7Nb. Archives of Metallurgy and Materials. 59, 275-279. DOI: 0.2478/amm-2014-0045
- [25] Spitans, S., Jakovics, A., Baake, E. & Nacke, B. (2010). Numerical modelling of free surface dynamics of conductive melt in the induction crucible furnace. Magnetohydrodynamics. 46, 425-436
- [26] Spitans, S., Jakovics, A., Baake, E. & Nacke, B. (2011). Numerical modelling of free surface dynamics of melt in an alternate electromagnetic field. Magnetohydrodynamics. 47, 385-397.
- [27] Golak, S. & Przylucki, R. (2008). The optimization of an inductorposition for minimization of a liquid metal free surface, Przeglad Elektrotechniczny. 84, 163-164.
- [28] Golak, S. & Przyłucki R. (2009). A simulation of the coupled problem of magnetohydrodynamics and a free surface for liquid metals. WIT Transactions of Engineering Science. 48, 67-76. DOI: 10.2495/MPF090061.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2021).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-644d7560-5b8a-472c-b703-7e3910a292c0