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Comparative study on the effect of using conventional and high pressure grinding rolls crushing on the ball mill grinding kinetics of an iron ore

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EN
Abstrakty
EN
The effect of using conventional and high pressure grinding rolls (HPGR) crushing on the ball mill grinding of an iron ore was assessed to determine how these different comminution processes affect the ball mill grinding kinetic. For this purpose, the sample was obtained from the Jalalabad Iron Ore Mine and crushed by conventional crusher and HPGR. Then, the crushing products were ground in a laboratory ball mill. Five single-sized fractions of (–4+3.15 mm), (–2+1.7 mm), (–1+0.850 mm), (–0.500+0.420 mm), and (–0.212+0.180 mm) were selected as the ball mill feed. The specific rates of breakage (Si) and cumulative breakage distribution function (Bi,j) values were determined for those size fractions. It was found that for all fraction the Bi,1 values of the HPGR product were higher than those for the crusher product. It means that the particles produced by the dry ball milling of the HPGR product were finer than by the crusher. Also, the results showed that the specific breakage rate of the material crushed by HPGR at coarse fractions (–4+3.15 mm, -2+1.7 mm, and -1+0.850 mm) was higher than the material crushed by conventional crushers. However, at fine fractions (–0.500+0.420 mm and -0.212+0.180 mm), there was a small difference and the specific breakage rates were the same. This issue can be explained by the fact, that for coarse fractions the particles had longer side surfaces and thus were more affected by the lateral pressure. The results of verification test showed that after 60 seconds of grinding the 80% passing size of the HPGR and crusher products (D80) were reduced from 3311 μm to 760 μm and 1267 μm, respectively.
Słowa kluczowe
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920--931
Opis fizyczny
Bibliogr. 26 poz., rys., tab.
Twórcy
autor
  • Department of Mining Engineering, Lorestan University, Khorramabad, Iran
autor
  • Department of Mining Engineering, Lorestan University, Khorramabad, Iran
Bibliografia
  • AUSTIN L. G., JULIANELLI K., SCHNEIDER C. L., 2007, Simulation of wet ball milling of iron ore at Carajas, Brazil, International Journal of Mineral Processing, 84, pp. 157–171.
  • AUSTIN L. G., JULIANELLI K., SCHNEIDER C. L., 2007, Simulation of wet ball milling of iron ore at Carajas, Brazil, International Journal of Mineral Processing, 84, pp. 157–171.
  • AUSTIN, L. G., 1972, A review introduction to the mathematical description of grinding as rate process, Powder Technology, 5, pp. 1–17.
  • AUSTIN, L. G., KLIMPEL, R. R., LUCKI, P. T., 1984, Process Engineering of Size Reductions, Chapter 9, In Methods for Direct Experimental Determination of the Breakage Functions, New York: SME-AIME.
  • AYDOGAN, N.A., ERGUN, L., BENZER, H., 2006, High pressure grinding rolls (HPGR) applications in the cement industry. Minerals Engineering 19 (2), 130–142.
  • BAUM W., PATZELT N., KNECHT J., 1997, Metallurgical benefits of high pressure roll grinding for gold and copper recovery, SME, Denver, Feb. 1977. Conference print, pp.111-116.
  • BEARMAN R., 2006. High-pressure grinding rolls: characterizing and defining process performance for engineers, Advances in Comminution Komar Kawatra, S. (ed.). Society for Mining, Metallurgy and Exploration, Denver, Colorado. pp. 3–14.
  • BERRY, T.F., BRUCE, R.W., 1966, A Simple Method for Determining the Grindability of Ores. Canadian Mining Journal, Vol 6, 6, 1966, pp. 385-387.
  • CHAPMAN N.A., SHACKLETON N.J., MALYSIAK V., O’CONNOR C.T., 2013, Comparative study of the use of HPGR and conventional wet and dry grinding methods on the flotation of base metal sulphides and PGMs, The Journal of The Southern African Institute of Mining and Metallurgy, Vol 113, pp.407-413.
  • DANIEL M.J., 2007, Energy efficient mineral liberation using HPGR technology, PhD thesis, University of Queensland, Brisbane, Australia.
  • DUNNE R., GOHLSBRA A., DUNLOP I., 1996, High pressure grinding rolls and the effect on liberation: comparative test results, Proceedings of Randol Gold Forum. Randol International, Golden, Colorado. pp. 49-54.
  • ESNA-ASHARI M., KELLERWESSEL H. 1988, Roller press comminution improves heap leach recovery. Randol Perth International Gold Conference, Perth 28 October – 1 November 1988. pp. 50-53.
  • GENS A.H., BENZER S.L., ERGUN S.L., 2008, Effect of High Pressure Grinding Rolls (HPGR)on performance of two-compartment cement ball mill. 11th International Mineral Processing Symposium, Belek-Antalya, Turkey, p. 69.
  • GHORBANI A., MAINZA A.N., PETERSEN J., BECKER M., FRANZIDIS J-P., KALALA J.T., Investigation of particles with high crack density produced by HPGR and its effect on the redistribution of the particle size fraction in heaps, Minerals Engineering 43–44 (2013) 44–51.
  • HERBST J.A. , FUERSTENAU D.W., 1968, The zero order production of fine size in comminution and its implication in simulation, Trans. SME, AIME, Vol. 241, pp. 538-548.
  • KELLERWESSEL H., 1990. High-pressure material-bed comminution in practice. Translation ZKG 2 (90), 57–64.
  • KLYMOWSKY R., PATZELT N., KNECHT J., BURCHARDT E., 2006, An overview of HPGR technology. International autogenous and semiautogenous grinding technology. Proceedings of the SAG conference. Allan, M.J. (ed.). Department of Mining Engineering, University of British Columbia.Vancouver, BC, Canada. pp.11-26.
  • KOLEINI S.M.J., BARANI K., REZAEI B., 2012, The effect of microwave treatment upon dry grinding kinetics of an iron ore, Mineral Processing and Extractive Metallurgy Review Journal, vol. 33 (2), pp.159-169.
  • MAKOKHA A., MOYS M. H., 2006, Towards optimizing ball-milling capacity: Effect of lifter design, Minerals Engineering, 19, pp. 1439–1445.
  • MORLEY C., 2006. High pressure grinding rolls: a technology review. Advances in Comminution. Komar Kawatra, S. (ed.). Society for Mining, Metallurgy and Exploration, Denver, Colorado. pp. 15–39.
  • PALM N.A., SHACKLETON N.J., MALYSIAK V., O’CONNOR C.T., 2010, The effect of using different comminution procedures on the flotation of sphalerite. Minerals Engineering. 23, pp. 053–1057.
  • SCHNEIDER L.C., ALVES K.V., AUSTIN G.L., 2009. Modelling the contribution of specific grinding pressure for the calculation of HPGR product size distribution. Minerals Engineering 22, 642–649.
  • SCHONERT K., 1979, Aspects of the physics of breakage relevant to comminution, Fourth Tewksbury Symposium, University of Melbourne 3(1), pp. 3.30.
  • SCHONERT K., KNOBLOCH O., 1984. Energetische Aspekte des Zerkleinerns Spro¨der Stoffe Zement-Kalk-Gips, 37 (11), 563–568.
  • SCHONERT K., 1988, First survey of grinding with high-compression roller mills. International Journal of Mineral Processing 22, 401–412.
  • SOLOMON N., BECKER M., MAINZA A., PETERSEN J., FRANZIDIS J.-P., 2010, Understanding the influence of HPGR on PGM flotation behavior using mineralogy, Minerals Engineering 24, pp.1370–1377.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-643ab1ec-15d5-4bc3-b01c-9119c81ff635
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