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Analysis and prediction of leak detection in the low-pressure heat treatment of metal equipment

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The low-pressure heat treatment of metals enables the continuous improvement of the mechanical and plastic properties of products, such as hardness, abrasion resistance, etc. A significant problem related to the operation of vacuum furnaces for heat treatment is that they become unsealed during operation, resulting from the degradation of seals or the thermal expansion of the construction materials. Therefore, research was undertaken to develop a prediction model for detecting leaks in vacuum furnaces, the use of which will reduce the risk of degradation in the charge being processed. Unique experimental studies were carried out to detect leakages in a vacuum pit furnace, simulated using the ENV 116 reference slot. As a consequence, a prediction model for the detection of leaks in vacuum furnaces- which are used in the heat treatment of metals- was designed, using an artificial neural network. (93% for MLP 15-10-1) was developed. The model was implemented in a predictive maintenance system, in a real production company, as an element in the monitoring of the operation of vacuum furnaces.
Rocznik
Strony
719--727
Opis fizyczny
Bibliogr. 33 poz., rys., tab.
Twórcy
  • University of Zielona Góra, Institute of Mechanical Engineering, ul. prof. Z. Szafrana 4, 65-516 Zielona Góra, Polska
  • University of Zielona Góra, Institute of Mechanical Engineering, ul. prof. Z. Szafrana 4, 65-516 Zielona Góra, Polska
autor
  • Seco/Warwick S.A. , ul. Sobieskiego 8, 66-200 Świebodzin, Poland
Bibliografia
  • 1. Ahmed U, Carpitella S, Certa A. An integrated methodological approach for optimising complex systems subjected to predictive maintenance. Reliability Engineering and System Safety 2021; 216: 108022, https://doi.org/10.1016/j.ress.2021.108022
  • 2. Bishop C. Training with noise is equivalent to Tikhomov regularisation, Neural Computation 1995, 7 (1): 108-116. https://doi.org/10.1162/neco.1995.7.1.108
  • 3. Bousdekis A, Lepenioti K, Apostolou D, Mentzas G. Decision Making in Predictive Maintenance: Literature Review and Research Agenda for Industry 4.0. IFAC-Papers On Line 2019, 52 (13): 607-612. https://doi.org/10.1016/j.ifacol.2019.11.226
  • 4. Calcatelli A, Bergoglio M, Mari D. Leak detection, calibrations and reference flows: Practical example. Vacuum 2007; 81(11–12): 1538–1544, https://doi.org/10.1016/j.vacuum.2007.04.019.
  • 5. Cline B, Niculescu RS, Huffman D, Deckel B. Predictive maintenance applications for machine learning. Proceedings - Annual Reliability and Maintainability Symposium 2017. 1-7, https://doi:10.1109/RAM.2017.7889679.
  • 6. Dalzochio J, Kunst R, Pignaton E, Binotto A, Sanyal S, Favilla J, Barbosa J. Machine learning and reasoning for predictive maintenance in Industry 4.0: Current status and challenges. Computers in Industry 2020; 123: 103298. https://doi.org/10.1016/j.compind.2020.103298.
  • 7. Efthymiou K, Papakostas N, Mourtzis D, Chryssolouris G. On a predictive maintenance platform for production systems. Procedia CIRP 2012; 3: 221-226, https://doi:10.1016/j.procir.2012.07.039.
  • 8. Fradette R J, Jones W R. Vacuum Furnace Leaks and Detection Techniques; https://www.industrialheating.com/articles/95173-vacuumfurnace-leaks-and-detection-techniques, 2019.
  • 9. Gawlik J, Kiełbus A. Zastosowania metod sztucznej inteligencji w nadzorowaniu urządzeń technologicznych i jakości wyrobów. Praktyka zarządzania jakością w XXI wieku, 2012.
  • 10. Gu B, Huang X. Investigation of leak detection method by means of measuring the pressure increment in vacuum. Vacuum 2006; 80(9):996–1002, https://doi.org/10.1016/j.vacuum.2006.01.005.
  • 11. Haripriya M, Saravanan S, Rejul M. Iot Enabling of Vacuum Heat Treatment Chambers for Data Acquisition and Analytics. 3rd International Conference on Computing Methodologies and Communication (ICCMC) 2019; 18958316, https://doi.org/10.1109/ICCMC.2019.8819829
  • 12. Hesabi H, Nourelfath M, Hajji A. A deep learning predictive model for selective maintenance optimisation. Reliability Engineering & System Safety 2021; 219: 108191, https://doi.org/10.1016/j.ress.2021.108191.
  • 13. Li Z, Wang K, He Y. Industry 4.0 - Potentials for Predictive Maintenance. International Workshop of Advanced Manufacturing and Automation (IWAMA) 2016, https://doi.org/10.2991/iwama-16.2016.8
  • 14. Meng D, Sun L, Yan R, Shao R, Yu X, Li X, Zhang H, Zhao Y. Effects of cryopump on vacuum helium leak detection system. Vacuum 2017; 143: 316–319. https://doi.org/10.1016/j.vacuum.2017.06.036.
  • 15. Mobley R K. An introduction to predictive maintenance. 2nd edition. Butterworth-Heinemann 2002. https://doi.org/10.1016/B978-075067531-4/50006-3
  • 16. Oakes J, Lutz J. Furnace Atmosphere Controls in Heat Treating. Steel Heat Treating Technologies. ASM International 2014; 4B: https://doi.org/10.31399/asm.hb.v04b.a0005928
  • 17. Paolanti M, Romeo L, Felicetti A, Mancini A, Frontoni E, Loncarski J. Machine Learning approach for Predictive Maintenance in Industry 4.0. 14th IEEE/ASME International Conference on Mechatronic and Embedded Systems and Applications, MESA 2018; 1-6, https://doi:10.1109/MESA.2018.8449150.
  • 18. Patalas-Maliszewska J, Halikowski D. A Model for Generating Workplace Procedures Using a CNN-SVM Architecture. Symmetry 2019; 11: 1-14. https://doi.org/10.3390/sym11091151
  • 19. Ponti M A, Ribeiro L S F, Nazare T S, Bui T, Collomosse J. Everything you wanted to know about deep learning for computer vision but were afraid to ask. 30th SIBGRAPI Conference on Graphics, Patterns and Images Tutorials (SIBGRAPI-T) 2017; 17-41, https://doi:10.1109/SIBGRAPI-T.2017.12.
  • 20. Raza A, Ulansky V. Modelling of Predictive Maintenance for a Periodically Inspected System. Procedia CIRP 2016; 59 (TESConf 2016):95–101, https://doi.org/10.1016/j.procir.2016.09.032.
  • 21. Rottländer H, Umrath W, Voss G. Fundamentals of leak detection. Leybold GMBH (ed) Cat 2016:https://www.leyboldproducts.fr/media/pdf/90/c7/87/Fundamentals_of_Leak_Detection_EN.pdf
  • 22. Ronao C A, Cho S B. Human activity recognition using smartphone sensors with two-stage continuous hidden markov models. Natural Computation (ICNC), 10th International Conference on. IEEE 2014; 681-686, https://doi.org/10.1109/ICNC.2014.6975918.
  • 23. Rumelhart D E, Hinton G E, Williams R J. Learning Internal Representations by Error Propagation in Parallel Distributed Processing. Explorations in the Microstructure of Cognition, Foundations: MIT Press, 1986; Vol. 1, Cambridge MA. https://doi.org/10.7551/mitpress/5236.001.0001
  • 24. Sahba R, Radfar R, Rajabzadeh Ghatari A, Pour Ebrahimi A. Development of Industry 4.0 predictive maintenance architecture for broadcasting chain. Advanced Engineering Informatics 2021; 49: 101324, https://doi.org/10.1016/j.aei.2021.101324.
  • 25. Sakib N, Wuest T. Challenges and opportunities of condition-based predictive maintenance: a review. Procedia CIRP 2018; 78: 267–272, https://doi.org/10.1016/j.procir.2018.08.318
  • 26. Schmidt B, Wang L. Cloud-enhanced predictive maintenance. Int J Adv Manuf Technol. 2018; 99: 5-13, https://doi:10.1007/s00170-016-8983-8
  • 27. Susto G A, Schirru A, Pampuri S, McLoone S, Beghi A. Machine learning for predictive maintenance: A multiple classifier approach. IEEE Trans Ind Informatics 2015; 11(3): 812-820 https://doi:10.1109/TII.2014.2349359.
  • 28. Takeda H. Helium leak detection method using ambient temperature of canister top. Nuclear Engineering and Design 2019; 352: 110135. https://doi.org/10.1016/j.nucengdes.2019.05.031
  • 29. Theissler A, Pérez-Velázquez J, Kettelgerdes M, Elger G. Predictive maintenance enabled by machine learning: Use cases and challenges in the automotive industry. Reliability Engineering and System Safety 2021; 215: 107864, https://doi.org/10.1016/j.ress.2021.107864.
  • 30. Vlasov A I, Echeistov V V, Krivoshein A I, Shakhnov V A, Filin S S, Migalin V S. An information system of predictive maintenance analytical support of industrial equipment. Journal of Applied Engineering Science 2018; 16(4): 515–522. https://doi.org/10.5937/jaes16-18405
  • 31. Wen Y, Fashiar Rahman M, Xu H, Tseng T L B. Recent advances and trends of predictive maintenance from data-driven machine prognostics perspective. Measurement: Journal of the International Measurement Confederation 2022; 187: 110276, https://doi.org/10.1016/j.measurement.2021.110276.
  • 32. Wuest T, Weimer. D, Irgens C, Klaus D T. Machine learning in manufacturing: advantages, challenges, and applications. Production & Manufacturing Research 2016; 4 (1): 23-45, https://doi.org/10.1080/21693277.2016.1192517.
  • 33. Valve gas dosing, EVN 116. [http://www.pfeiffer-vacuum.com/productPdfs/PFI32031.en.pdf. EVN 116, Gas dosing valve with separate shut-off valve, manual].
Uwagi
Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-63cb9490-69f1-43fb-9b0e-ef230b9c2412
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