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Advanced Thermal Error Compensation of a Floor Type Machining Centre Allowing for the Influence of Interchangeable Spindle Heads

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Thermal errors caused by internal and external heat sinks and sources may cause more than 50% of machine tool (MT) total error. Demands on machining accuracy and machine time utilization are still increasing. Therefore, research on thermal behaviour of MT structures is crucial for successful manufacturing. Direct (measuring between tool and work-piece) and indirect (predictive models) approaches to compensation of thermo-dependent tool centre point (TCP) displacement can be used to reduce sensitivity to heat flow or temperature control of MT and its environment. Thermal error indirect compensation is one of the techniques widely employed to reduce thermal errors due to its cost-effectiveness and ease of implementation. This paper is a continuation of scientific work on the modelling of complex MT thermal behaviour using a dynamic method with a physical basis: thermal transfer functions (TF). Previously published works focusing on middle-sized MTs are extended here to include heavy-duty MT application. Particular attention is paid to issues concerning compensation of thermal errors caused by interchangeable spindle heads.
Rocznik
Strony
19--32
Opis fizyczny
Bibliogr. 19 poz., rys.
Twórcy
autor
  • Czech Technical University in Prague, Faculty of Mechanical Engineering, Research Center of Manufacturing Technology, Prague, Czech Republic
autor
  • Czech Technical University in Prague, Faculty of Mechanical Engineering, Research Center of Manufacturing Technology, Prague, Czech Republic
autor
  • Czech Technical University in Prague, Faculty of Mechanical Engineering, Research Center of Manufacturing Technology, Prague, Czech Republic
Bibliografia
  • [1] BRECHER C., DONMEZ M., ECKART A., HÄRTIG F., JEDRZEJEWSKI J., et al., 2012, Thermal issues in machine tools, CIRP Annals - Manufacturing Technology, 61/2, 771–791.
  • [2] MANNAN M. A., POO A.N., RAMESH R., 2000, Error compensation in machine tools - a review, Part II: thermal errors, International Journal of Machine Tools and Manufacturing, 40, 1257–1284.
  • [3] HO J.L., TSENG P.C., 2002, A study of high-precision CNC lathe thermal errors and compensation, The International Journal of Advanced Manufacturing Technology,19, 850–858.
  • [4] HOREJŠ O., HORNYCH J., MAREŠ M., SMOLÍK J., 2013, Robustness and portability of machine tool thermal error compensation model based on control of participating thermal sources, Journal of Machine Engineering, 13, 24–36.
  • [5] MIZE C.D., ZIEGERT J.C., 2000, Neural network thermal error compensation of a machining center, Precision Engineering, 24/4, 338-346.
  • [6] AXINTE D., EGUIA J., IHLENFELDT S., OLARRA A., URIARTE L., YAGÜE-FABRA J., ZATARAIN M., 2013, Machine tools for large parts, CIRP Annals - Manufacturing Technology, 62, 731–750.
  • [7] HE S., LI B., LIU H., MAO X., PENG F., TAN B., YIN L., 2014, A thermal error model for large machine tools that considers environmental thermal hysteresis effects, Int. Journal of Machine Tools & Manufacture, 82–83, 11–20.
  • [8] AGUIRRE G., PÉREZ DE NANCLARES A., URRETA H., 2014, Thermal error compensation for large heavy duty milling-boring machines, Euspen Special Interest Group Meeting, Thermal Issues.
  • [9] CUI G., CHENG F., GAO D., MA Q., LIU Y., 2011, Real-time compensation of ram thermal elongation errors for heavy-duty numerical control machine tool, Advanced Material Research, 317–319, 1964–1967.
  • [10] HA J.Y., JEDRZEJEWSKI J., WINIARSKI Z., 2014, The modelling of liquid cooling for the efficient reduction of thermal errors in heavy-duty machines tools, MM Science Journal, Special Issue | HSM 2014, ISSN 1803-1269 (Print) | ISSN 1805-0476 (On-line).
  • [11] CHENG F., ZHENG M., ZHANG M., WANG Z., 2015, Compensation of thermal error of ram components on CNC floor milling-boring machine tool, The Open Mechanical Engineering Journal, 9, 234–240.
  • [12] LJUNG L., 2009, System identification toolbox 7 user’s guide, www.mathworks.com (The MathWorks).
  • [13] HOREJŠ O., HORNYCH J.,MAREŠ M., 2013, Robust thermal compensation model of portal milling centre based on superposition of participating thermal sources, In: Proceedings of the international conference on advanced manufacturing engineering and technologies, Stockholm, KTH Royal Institute of Technology, 223–232, ISBN 978-91-7501-892-8.
  • [14] BÁRTA P., HOREJŠ O., HORNYCH J., KOHÚT P., MAREŠ M., 2010, Application of mechatronic approach to modeling, identification and control of machine tool thermal errors, In: Proceedings of the 29th IASTED International Conference, Modeling, Identification and Control (MIC 2010), Innsbruck, Austria, 284–290.
  • [15] BÁRTA P., HOREJŠ O., HORNYCH J., KOHÚT P., MAREŠ M., 2011, Control and detailed modeling of machine tool highly nonlinear thermal behavior based on thermal transfer functions. World Academy of Science, Engineering and Technology, vol. 59, ISSN 2010-376X, 2735–2740.
  • [16] HOREJŠ O., HORNYCH J., MAREŠ M., 2014, Approach to thermal error modeling and compensation of six-spindle automatic lathe, In: Proceedings of Machines Et Usinage À Grande Vitesse (MUGV), Clermont Ferrand, France, 10.
  • [17] HOREJŠ O., HORNYCH J., MAREŠ M., 2014, Thermal error compensation models based on transfer functions of different machine tool structures, Euspen Special Interest Group Meeting, Thermal Issues.
  • [18] HOREJŠ O., HORNYCH J., MAREŠ M., 2014, Cutting process influence on machine tools thermal behaviour, Euspen Special Interest Group Meeting, Thermal Issues euspen SIG Thermal Issues.
  • [19] HOREJŠ O., HORNYCH J., MAREŠ M., 2013, Complex verification of thermal error compensation model of a portal milling centre, In: Proceedings of the international conference on advanced manufacturing engineering and technologies, Stockholm: KTH Royal Institute of Technology, 233–242, ISBN 978-91-7501-892-8.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-621f68a1-4384-48e6-925d-2e609ae0d15c
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