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A mechatronic study on a model-based compensation of inertial vibration in a high-speed machine tool

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
A significant limitation to machine tool productivity in high-speed operations is due to inertial vibrations. During strong accelerations, inertial forces generate oscillations that are translated into surface geometrical errors on the machined parts. Machine tools users minimize these problems by reducing machine axes quickness, thus affecting productivity. In this paper the effects of inertial deformations on machine tool accuracy have been studied to evaluate the possibility of adopting a software compensation strategy. The proposed model-based solution, based on a reduced model of the machine tool dynamics, has been tested in a mechatronic simulation environment. In order to meet industrial needs, the compensation scheme has been designed to allow its implementation on standard numerical controllers. A detailed feasibility analysis has been carried out studying all aspects that can potentially impede the application of such approach. Simulations and some preliminary experiment tests prove the effectiveness of the developed technique on a five-axis machining center.
Rocznik
Strony
91--104
Opis fizyczny
Bibliogr. 18 poz., tab., rys.
Twórcy
autor
  • MUSP - Machine Tool and Production Systems Laboratory , Via Tirotti 9 - Localita Le Mose - 29122 Piacenza, Italy
autor
  • ITIA - Institute for Industrial Technologies and Automation CNR, Via Bassini 15 - 20133 Milano, Italy
autor
  • ITIA - Institute for Industrial Technologies and Automation CNR, Via Bassini 15 - 20133 Milano, Italy
  • MUSP - Machine Tool and Production Systems Laboratory , Via Tirotti 9 - Localita Le Mose - 29122 Piacenza, Italy
autor
  • MUSP - Machine Tool and Production Systems Laboratory , Via Tirotti 9 - Localita Le Mose - 29122 Piacenza, Italy
Bibliografia
  • [1] BIANCHI G., ET AL, 1996, Towards virtual engineering in machine tool design. Annals CIRP, 45(1).
  • [2] NEUGEBAUER R., WABNER M., Mechatronic systems for machine tools”, XVII workshop on supervising and diagnostics of machining systems, CIRP Annals Manufacturing Technology,56/2/2007/657-686.
  • [3] MAJ R., et al., 2006, Machine tools mechatronic analysis, Proc. IMechE, 220 Part B: J. Engineering Manufacture.
  • [4] CAU N., et al., Integrated Machine Tool Design, I-PROMS 2009 Conference.
  • [5] BRECHER C., et al., Controller-integrated predictive oscillation compensation for machine tools with parallel kinematics, International Journal of MachineTools&Manufacture, 46/2006/142–150
  • [6] ZATARAIN M., RUIZ DE ARGANDONA I., New Control Techniques Based on State Space Observer for Improving the precision Dinamic Behaviour of Machine Tools, CIRP Annals - Manufacturing Technology, 54/1/2005/393-396
  • [7] DIETMAIR A., VERL A., Drive based vibration reduction for production machines, Modern Machinery Science Journal, October 2009 pp.129/134.
  • [8] BRECHER C., et al., 2008, Structure integrated adaptronical systems for machine tools, Springer Prod. Eng. Res. Devel. 2/219/223-123.
  • [9] STOPPLER G., DOUGLAS S., Adaptronic gantry machine tool with piezoelectric actuator for active error compensation of structural oscillation at TCP, Elsevier. Mechatronics, 18/2008/426–433.
  • [10] AST S. BRAUN., 2007, Adaptronic Vibration Damping for Machine Tools, CIRP Annals - Manufacturing Technology, 56/1//379-382.
  • [11] LIN S.Y., 2008, Improvement strategy for machine tool vibration induced from the movement of a counter weight during machining process, International Journal of Machine Tools&Manufacture , 48/870–877.
  • [12] VAN BRUSSEL H., 2004,Gain-Scheduling Control of Machine Tools With Varying Structural Flexibility”, CIRP Annals - Manufacturing Technology, 53/1/321-324.
  • [13] HEISEL U., FEINAUER A., Dynamic Influence on Workpiece Quality in High Speed Milling, CIRP Annals, 48/1/1999
  • [14] ERKORKMAZ K., ALTINTAS Y., 2001, High speed CNC system design. Part I: jerk limited trajectory generation and quintic spline interpolation, International Journal of Machine Tools and Manufacture 41/9/1323-1345.
  • [15] PELAEZ J. M. PEREZ VIZAN A., BAUTISTA E., 2005, Input shaping reference commands for trajectory following Cartesian machines, Control Engineering Practice, 13/8/941-958
  • [16] CRAIG R. J., BAMPTON M., 1968, Coupling of substructures for dynamic analyses, AIAA Journal, 6/7/1313– 1319.
  • [17] SIEMENS, Technical Documentation, Simodrive 611/840D.
  • [18] FIDIA, Technical Documentation, C-Class Numerical Controls.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-621e7d28-238c-4c99-8358-58eaa2378c32
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