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Analysis of Basis Weight Uniformity Indexes for the Evaluation of Fiber Injection Molded Nonwoven Preforms

Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Fiber injection molding is an innovative approach for the manufacturing of nonwoven preforms but products currently lack a homogeneous fiber distribution. Based on a mold-integrated monitoring system, the uniformity of the manufactured preforms will be investigated. As no universally accepted definition or method for measuring uniformity is accepted yet, this article aims to find a suitable uniformity index for evaluating fiber injection molded nonwovens. Based on a literature review, different methods are implemented and used to analyze simulated images with given distribution properties, as well as images of real nonwovens. This study showed that quadrant-based methods are suitable for evaluating the basis weight uniformity. It has been found that the indexes are influenced by the number of quadrants. Changes in sample size do not affect the indexes when keeping the quadrant number constant. The quadrants-based calculation of the coefficient of variation showed the best suitability as it shows good robustness and steady index for varying degrees of fiber distribution.
Rocznik
Strony
341--351
Opis fizyczny
Bibliogr. 21 poz.
Twórcy
autor
  • Karlsruhe Institute of Technology, wbk Institute of Production Science, Kaiserstraße 12, 76131 Karlsruhe, Germany
autor
  • Karlsruhe Institute of Technology, wbk Institute of Production Science, Kaiserstraße 12, 76131 Karlsruhe, Germany
  • Karlsruhe Institute of Technology, wbk Institute of Production Science, Kaiserstraße 12, 76131 Karlsruhe, Germany
  • Karlsruhe Institute of Technology, wbk Institute of Production Science, Kaiserstraße 12, 76131 Karlsruhe, Germany
Bibliografia
  • [1] Fleischer, J., Teti, R., Lanza, G., Mativenga, P., Möhring, H.-C., et al. (2018). Composite materials parts manufacturing. CIRP Annals 67(2), 603–626.
  • [2] Cherif, C. (2011). Textile Werkstoffe für den Leichtbau: Faserstoffe, Halbzeuge und Preforms: Technologie und Eigenschaften. Springer (Berlin).
  • [3] Stegschuster, G., Schlichter, S. (2018). Perspectives of web based composites from RCF material. IOP Conference Series: Materials Science and Engineering 406, pp. 1–6.
  • [4] Cherif, C. (Ed.). (2013). Leichtbau mit Textilverstärkung für Serienanwendungen: Bindematerialien - Textile Preforms - Verbundbauteile; Buch zum DFG-AiF-Clustervorhaben - Leichtbau und Textilien. Verl. Wissenschaftliche Skripten.
  • [5] Förster, E. DE 103 24 735 B3 (Germany). May 30, 2003.
  • [6] Fleischer, J., Förster, F., Dackweiler, M. (2015). Materialeffiziente hybride Preforms aus Lang- und Endlosfasern. Lightweight Design, 2015(6), 14–19.
  • [7] Dackweiler, M., Fleischer, J. (2017). Automated local reinforcing of glass fiber-injection-molded preforms with carbon fiber tapes. Proceedings of the 15th Japan International SAMPE Symposium & Exhibition.
  • [8] Moll, P., Schäfer, A., Coutandin, S., Fleischer, J. (2019). Method for the investigation of mold filling in the fiber injection molding process based on image processing. Procedia CIRP 86, 156–161.
  • [9] Amirnasr, E., Shim, E., Yeom, B.-Y., Pourdeyhimi, B. (2014). Basis weight uniformity analysis in nonwovens. The Journal of the Textile Institute, 105(4), 444–453.
  • [10] Ericson, C. W., Baxter, J. F. (1973). Spunbonded nonwoven fabric studies: characterization of filament arrangement in the web. Textile Research Journal, 43, 371–378.
  • [11] Boeckerman, P. A. (1992). Meeting the special requirements for on-line basis-weight measurement of lightweight nonwoven fabrics. Tappi Journal, 75, 166–172.
  • [12] Veerabadran, R., Davis, H. A., Batra, S. K., Bullerwell, A. C. (1996). Devices for on-line assessment of nonwovens’ basis weights and structures. Textile Research Journal, 66(4), 257–264.
  • [13] Parikh, D. V., Bresee, R. R., Sachinvala, N. D., Crook, L., Muenstermann, U., et al. (2006). Basis weight uniformity of lightly needled hydroentangled cotton and cotton blend webs. Journal of Engineered Fibers and Fabrics, 1(1), 47–61.
  • [14] Greig-Smith, P. (1964). Quantitative plant ecology. University of California Press (Los Angeles).
  • [15] Tascan, M., Nohut, S. (2015). Nondestructive prediction of areal weight, grab tensile strength and elongation at break of polypropylene (PP) spunbond nonwoven fabrics using digital image analysis. Tekstil ve Konfeksiyon, 25(1), 24–32.
  • [16] Emadi, M., Tavanaie, M. A., Payvandy, P. (2018). Measurement of the uniformity of thermally bonded points in polypropylene spunbonded non-wovens using image processing and its relationship with their tensile properties. Autex Research Journal 18(4), 405–418.
  • [17] Pourdeyhimi, B., Kohel, L. (2002). Area-based strategy for determining web uniformity. Textile Research Journal, 72(12), 1065–1072.
  • [18] Chhabra, R. (2003). Nonwoven uniformity - measurements using image analysis. International Nonwovens Journal, 12(1), 43–50.
  • [19] Bouydain, M., Colom, J. F., Navarro, R., Pladellorens, J. (2001). Determination of paper formation by Fourier analysis of light transmission images. Appita Journal, 54(2), 103–105+115.
  • [20] Thorr, F., Drean, J. Y., Adolphe, D. (1999). Image analysis tools to study nonwovens. Textile Research Journal 69(3), 162–168.
  • [21] Yang, X., Takatera, M. (2011). Fractal characteristics of contact surface of needle punched nonwovens. In: Song, L., Xiong H., (Eds.). Advances in computer science, environment, ecoinformatics, and education, Vol. 215, Springer (Berlin Heidelberg).
Uwagi
Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-61dce6cd-0e86-4219-afca-7b41074dc200
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