A comparative study of face milling of D2 steel using AL2O3 based nanofluid minimum quantity lubrication and minimum quantity lubrication

• Autorzy: Ahsan Ul Haq Muhammad , Khan Aqib Mashood , Gong Le , Xu Tao , Meng Longhui , Hussain Salman

Identyfikatory

DOI

10.12913/22998624/85629

• Języki publikacji: EN

Abstrakty

EN

This study aims to investigate the effects of process parameters: feed, depth of cut and flow rate, on the temperature during face milling of the D2 tool steel under two different lubricant conditions, Minimum Quantity Lubrication (MQL) and Nano fluid Minimum Quantity Lubrication (NFMQL). Deionized water with the flow rate range 200–400 ml/h was used in MQL. 2% by weight concentration of Al2O3 nano particles with deionized water as a base fluid used as NFMQL with the same flow rate. Response surface methodology RSM central composite design CCD was used to design experiment run, modeling and analysis. ANOVA was used for the adequacy and validation of the system. The comparison shows that NFMQL condition reduced temperature more efficiently during machining.

Słowa kluczowe

EN

face milling; temperature; response surface methodology; steel

PL

temperatura; metodologia powierzchni odpowiedzi; stal

• Wydawca: Lublin University of Technology ; Polish Society of Ecological Engineering (PTIE), Branch of PTIE in Lublin
• Czasopismo: Advances in Science and Technology. Research Journal
• Rocznik: 2018
• Tom: Vol. 12, no 1
• Strony: 99--105
• Opis fizyczny: Bibliogr. 13 poz., fig., tab.

Twórcy

autor

Ahsan Ul Haq Muhammad

• Industrial Engineering Department University of Engineering and Technology 47050 Taxila, Pakistan

autor

Khan Aqib Mashood

• Department of Mechanical manufacture and automation, Nanjing University of Aeronautical and Astronautics (NUAA), China

autor

Gong Le

• Department of Mechanical manufacture and automation, Nanjing University of Aeronautical and Astronautics (NUAA), China

autor

Xu Tao

autor

Meng Longhui

• Department of Mechanical manufacture and automation, Nanjing University of Aeronautical and Astronautics (NUAA), China
• School of Mechanical and Power Engineering, Nanjing Tech University, Nanjing 211816, China

autor

Hussain Salman

• Industrial Engineering Department University of Engineering and Technology 47050 Taxila, Pakistan

Bibliografia

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• 3. Hadi, M. and R. Atefi (2015). “Effect of Minimum Quantity Lubrication with Gamma-Al 2 O 3 Nanoparticles on Surface Roughness in Milling AISI D3 Steel.” Indian Journal of Science and Technology 8(S3): 130–135.
• 4. Klocke, F. and G. Eisenblätter (1997). “Dry cutting.” CIRP Annals-Manufacturing Technology 46(2): 519–526.
• 5. Li, K.-M. and S. Y. Liang (2007). “Performance profiling of minimum quantity lubrication in machining.” The International Journal of Advanced Manufacturing Technology 35(3): 226–233.
• 6. Mao, C., Y. Huang, X. Zhou, H. Gan, J. Zhang and Z. Zhou (2014). “The tribological properties of nanofluid used in minimum quantity lubrication grinding.” The International Journal of Advanced Manufacturing Technology 71(5–8): 1221–1228.
• 7. Putra, N., P. Thiesen and W. Roetzel (2003). “Temperature dependence of thermal conductivity en-hancement for nanofluids.” J Heat Transf 125: 567–574.
• 8. Rahmati, B., A. A. Sarhan and M. Sayuti (2014). “Morphology of surface generated by end milling AL6061-T6 using molybdenum disulfide (MoS 2) nanolubrication in end milling machining.” Journal of Cleaner Production 66: 685–691.
• 9. Sarfraz, S., M. Jahanzaib, A. Wasim, S. Hussain and H. Aziz (2016). “Investigating the effects of as-casted and in situ heat-treated squeeze casting of Al-3.5% Cu alloy.” The International Journal of Advanced Manufacturing Technology: 1–15.
• 10. Sarhan, A. A., M. Sayuti and M. Hamdi (2012). “Reduction of power and lubricant oil consumption in milling process using a new SiO2 nanolubrication system.” The International Journal of Advanced Manufacturing Technology 63(5–8): 505–512.
• 11. Sayuti, M., A. A. Sarhan, T. Tanaka, M. Hamdi and Y. Saito (2013). “Cutting force reduction and surface quality improvement in machining of aerospace duralumin AL-2017-T4 using carbon onion nanolubrication system.” The International Journal of Advanced Manufacturing Technology 65(9–12): 1493–1500.
• 12. Shen, B., A. J. Shih and S. C. Tung (2008). “Application of nanofluids in minimum quantity lubrication grinding.” Tribology Transactions 51(6): 730–737.
• 13. Shokrani, A., V. Dhokia and S. T. Newman (2012). “Environmentally conscious machining of difficult-to-machine materials with regard to cutting fluids.” International Journal of Machine Tools and Manufacture 57: 83–101.

Uwagi

Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2018).