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The paper present theoretical and experimental studies of the energy dissipation performance of a composite structure composed in a multilayer nano-composite damping coating applied on a tungsten carbide shim and placed beneath the cutting insert. The coated shim placed closed to the cutting zone is subjected to high compressive and shear stresses as well as high temperature. Therefore, apart from high damping capacity it requires high stiffness and high thermal resistance. The coated shim dissipates the high frequency oscillations produced at the tool-chip and tool-workpiece interfaces during the chip forming process. The use of coated shims demonstrates that the tool life is considerably extended, while the machined surface integrity is improved. The Reuss model of the composite structure composed of a phase with a stiff, low loss factor and a phase with high loss factor is used to calculate the optimal coating thickness that gives high loss factor combined with high stiffness. The synthesis process of the coating material using HiPIMS process is discussed. The physical characteristics of the coating and the machining performance are presented in the experimental section.
Słowa kluczowe
Czasopismo
Rocznik
Tom
Strony
5--23
Opis fizyczny
Bibliogr. 25 poz., rys., tab.
Twórcy
autor
- Department of Production Engineering, KTH-Royal Institute of Technology, Stockholm, Sweden
autor
- Department of Production Engineering, KTH-Royal Institute of Technology, Stockholm, Sweden
autor
- Department of Production Engineering, KTH-Royal Institute of Technology, Stockholm, Sweden
autor
- Department of Production Engineering, KTH-Royal Institute of Technology, Stockholm, Sweden
Bibliografia
- [1] ARCHAMBEAU S., 2004, What is Your Company’s Cost of Poor Quality? Quality Digest, August. https://www.qualitydigest.com/inside/quality-insider-article/what-your-companyrsquos-cost-poor-quality.html.
- [2] CHUNG D.D.L., 2001, Review Materials for vibration damping, Journal of Materials Science, 36, 5733–5737.
- [3] SANDVIK COROMANT, 2017, Silent Tools™ – Damped Tools From Sandvik Coromant, https://www.fgalves.com/wp-content/uploads/2018/03/silent-tools.pdf.
- [4] AMADORI S., CATANIA G., CASAGRANDE A., 2018, Experimental Evaluation and Modeling of the Damping Properties of Multi-Layer Coated Composites, Coatings, 8, 53; doi:10.3390/coaTINGS8020053, 1–20.
- [5] GRZESIK W., 2017, Tribology of Metal Cutting, Advanced Machining Processes of Metallic Materials, 197–214.
- [6] DAVIM J.P. (ed.), 2012, Tribology in Manufacturing, Springer.
- [7] RIVIN E., 2019., Stiffness and Damping in Mechanical Design, CRC Press.
- [8] LAZAN B.J., 1960., Material and Structural Damping for Vibration Control, SAE Transactions, 68, 537–547.
- [9] HILDEBRAND M., 2005, Vibration Damping, in Adhesive Bonding, Science, Technology and Applications, ed. by R.T. Adams, Woodhead Publishing Series, 240–253.
- [10] JOHNSON C.D., 1995, Design of Passive Damping Systems, Trans. ASME, June, 117/B, 494–499.
- [11] PRUCZ J.C., KOKKINOS F., SPYRAKOS C.C., 1988, Advanced Joining Concepts For Passive Vibration Control, Journal of Aerospace Engineering, 1/4, 193–204.
- [12] TORVIK P.J., 1980, The analysis and design of constrained layer damping treatments, Damping applications for vibration control, P.J. Torvik, ed., ASME/Applied Mechanics Division, New York, N.Y., AMD, 38, 851–12.
- [13] FERRY J.D., FITZGERALD E.R., GRANDIENE L.O., 1952, Temperature-Dependence of Dynimic Proprieties of EIastomers: Relaxation Distribution, Ind. Eng. Chem., 44/4, 703–706.
- [14] UNGAR E., ZAPFE J.A., 2006, Structural Damping, in Noise and vibration Control Engineering, edit by Istvan L. Vér and Leo L., Berenek, John Wiley and Sons, Technology, Materials Forming, Machining and Tribology, Springer-Verlag Berlin Heidelberg.
- [15] KOUZNETSOV V., NICOLESCU M., HJALMARSSON Å., KOUZNETSOV K., 2010, Inventors; Plasmatrix Materials AB, Stockholm, assignee. Plasma Activated Chemical Vapor Deposition Method and Apparatus Therefor patent US 2011/0081477 A1.
- [16] KOUZNETSOV V., NICOLESCU CM., MEZA O., HEMMINGSSON L., 2008, Inventors; Plasmatrix Materials AB, Stockholm, assignee. Method, Material and Apparatus for Enhancing Dynamic Stiffness patent WO2008105736 A3.
- [17] GUDMUNDSSON J., BRENNING N., LUNDIN D., HELMERSSON U., 2012, High power impulse magnetron sputtering discharge, J. Vac. Sci. Technol. A 30, 3, 030801.
- [18] KOUZNETSOV V., MACÁK K., SCHNEIDER J.M., HELMERSSON U., PETROV I., 1999, A novel pulsed magnetron sputter technique utilizing very high target power densities, Surf. Coat. Technol., 122/2, 290–293.
- [19] KONSTANTINIDIS S., DAUCHOT J.P., GANCIU M., HECQ M., 2006, Transport of ionized metal atoms in high-power pulsed magnetron discharges assisted by inductively coupled plasma, Appl. Phys. Lett. 88, 021501 https://doi.org/10.1063/1.2162671
- [20] VLCEK J., KUDLACEK P., BURCALOVA K., MUSIL J., 2014, Investigation of ionized metal flux in enhanced high-power impulse magnetron sputtering discharges, Journal of Applied Physics, 115, 153301; https://doi.org/ 10.1063/1.4871635.
- [21] STRANAK V., CADA M., HUBICKA Z., TICHY M., HIPPLER R., 2010, Time-resolved investigation of dual high power impulse magnetron sputtering with closed magnetic field during deposition of Ti–Cu thin films, Journal of Applied Physics, 108, 043305 https://doi.org/10.1063/1.3467001.
- [22] RASHID M., ARCHENTI A., 2018, Manufacturing and Characterization of a Carbon-Based Amorphous (a-CNX) Coating Material, A. Nanomanuf. Metrol., 1, 156–170, https://doi.org/10.1007/s41871-018-0014-y.
- [23] BAOHUA W.U., HAEHNLEIN I., SHCHELKANOV I., MCLAIN J., et al, 2018, Cu films prepared by bipolar pulsed high power impulse magnetron sputtering, Vacuum, 150, 216–221.
- [24] ROGOV V.A., GHORBANI S., POPIKOV A.N., NIKOLAY I., 2017, Polushin,Improvement of cutting tool performance during machining process by using different shim, Archives of Civil and Mechanical, 17/3, 694–710.
- [25] ABDULLAH A., SHABGARD M.R., 2008, Effect of ultrasonic vibration of tool on electrical discharge machining of cemented tungsten carbide (WC-Co), Int J Adv Manuf Technol., 38: 1137–1147, https://doi.org/ 10.1007/s00170- 007-1168-8.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2020).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-6070c0ff-aadc-49bf-b2f4-3f5ecc79e88b