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Adhesion of titanium coatings applied by cold spraying on selected metal substrates

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Treść / Zawartość
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: Measurement of the adhesion of a Ti coating applied by cold spraying on metal substrates with different elastic modulus. An attempt to analytically describe the experimental results, considering cold gas spray parameters such as working gas, pressure p and temperature T. Design/methodology/approach: Ti coating was sprayed on flat bars made of metal: copper, magnesium, brass, titanium, Al 7075, Al 2024 and steel with dimensions of 4x50x400 mm. All coatings were applied under the same spray conditions (p = 3.8 MPa, T = 800ºC, spray distance l = 50 mm, and spray spead V = 400 mm/s). The state of plastic deformation of coatings and substrates was examined using optical methods, and the adhesion strength was measured with the POSITEST tester. Findings: The experimental results are presented graphically. The adhesion force as a function of the relative modulus of elasticity showed a maximum. At this time, the mutual penetration depth of the coating and the substrate showed a minimum. The extremes of the relationships mentioned above occurred for points where the relative modulus of elasticity took the value one. The curve described by formula (1) was fitted to the distribution of adhesion points as a function of the relative elastic modulus. The function parameter described by formula (1) is related to the spray parameters (p, T). Research limitations/implications: To achieve a better accuracy of the analytical description of the adhesion of coatings deposited with cold gas, tests should be carried out on a larger number of substrates. The validity of the presented interpretation should be checked by applying coatings from other materials. Practical implications: In coating technologies, adhesion is a key concept. A coating with high adhesion strength is used primarily in regeneration and anti-corrosion protection processes. The analytical relationship between adhesion, relative modulus of elasticity and cold gas spray parameters will significantly speed up the selection of optimal spray parameters. Cold spray technology is a cost-intensive technology, so the economic element is not without significance. Originality/value: The article presents a method for limiting the number of variables on which the quality of the applied coatings depends. The relationship between the adhesion force, the relative elastic modulus and the selected spray parameters are indicated.
Rocznik
Strony
49--54
Opis fizyczny
Bibliogr. 20 poz.
Twórcy
autor
  • Faculty of Management and Computer Modelling, Kielce University of Technology, Al. Tysiąclecia Państwa Polskiego 7, 25-314 Kielce, Poland
Bibliografia
  • 1. H. Assadi, F. Gartner, T. Stoltenhoff, H. Kreye, Bonding mechanism in cold gas spraying, Acta Materialia 51/15 (2003) 4379-4394. DOI: https://doi.org/10.1016/S1359-6454(03)00274-X
  • 2. M. Grujicic, C.L. Zhao, W.S. DeRosset, D. Helfritch, Adiabatic shear instability based mechanism for particles/substrate bonding in the cold-gas dynamic-spray process, Materials and Design 25/8 (2004) 681-688. DOI: https://doi.org/10.1016/j.matdes.2004.03.008
  • 3. A.P. Alkimov, V.F. Kosarev, N.I. Nesterovich, A.N. Papyrin, Method of Applying Coatings, Russian Patent No. 1618778, Sept 8, 1990 (in Russian).
  • 4. T. Otmianowski, B. Antoszewski, W. Żórawski, Local Laser Treatment of Tribological Plasma Sprayed Coatings, Proceedings of 15th International Thermal Spray Conference, Nice, France, 1998, 1333-1336. DOI: https://doi.org/10.31399/asm.cp.itsc1998p1333
  • 5. W. Żórawski, S. Skrzypek, J. Trpčevska, Tribological properties of hypersonically sprayed carbide coatings, FME Transactions 36/2 (2008) 81-86. Available from: https://scindeks.ceon.rs/article.aspx?artid=1451-20920802081Z
  • 6. A. Góral, L. Lityńska-Dobrzyńska, W. Żórawski, K. Berent, J. Wojewoda-Budka, Microstructure of Al2O3-13TiO2 Coatings Deposited from Nanoparticles by Plasma Spraying. Archives of Metallurgy and Materials 58/2 (2013) 335-339. DOI: https://doi.org/10.2478/v10172-012-0194-1
  • 7. J. Sienicki, W. Żórawski, A. Dworak, P. Koruba, P. Jurewicz, J. Reiner, Cold spraying and laser cladding in the aircraft coating production as an alternative to harmful cadmium and chromium electroplating processes, Aircraft Engineering and Aerospace Technology 91/2 (2018) 205-215. DOI: https://doi.org/10.1108/AEAT-01-2018-0071
  • 8. M. Scendo, W. Żórawski, K. Staszewska, M. Makrenek, A. Góral, Influence of Surface Pretreatment on the Corrosion Resistance of Cold Sprayed Nickel Coatings in Acid Chloride Solution, Journal of Materials Engineering and Performance 27/4 (2018) 1725-1737. DOI: https://doi.org/10.1007/s11665-018-3298-6
  • 9. F. Awaja, M. Gilbert, G. Kelly, B. Fox, P.J. Pigram, Adhesion of polymers, Progress in Polymer Science 34/9 (2009) 948-968. DOI: https://doi.org/10.1016/j.progpolymsci.2009.04.007
  • 10. M. Żenkiewicz, Adhesion and modification of the surface layer of macromolecular materials, WNT Warszawa, 2000 (in Polish).
  • 11. H. Fukanuma, N. Ohono, A study of adhesive strength of cold spray coatings, Proceedings of the International Thermal Spray Conference, Osaka, Japan, 2004, 329-334. DOI: https://doi.org/10.31399/asm.cp.itsc2004p0329
  • 12. X.K. Suo, M. Yu, W.Y. Li, M.P. Planche, H.L. Liao, Effect of substrate preheating on bonding strength of cold sprayed Mg coatings, Journal of Thermal Spray Technology 21/5 (2012) 1091-1098. DOI: https://doi.org/10.1007/s11666-012-9803-9
  • 13. A. Bruera, P. Puddu, S. Theimer, M. Villa-Vidaller, A. List, G. Bolelli, F. Gärtner, T. Klassen, L. Lusvarghi, Adhesion of cold sprayed soft coatings: effect of substrate roughness and hardness, Surface and Coatings Technology 466 (2023) 129651. DOI: https://doi.org/10.1016/j.surfcoat.2023.129651
  • 14. S.I. Imbriglio, M. Hassani-Gangaraj, D. Veysset, M. Aghasibeig, R. Gauvin, K.A. Nelson, C.A. Schuh, R.R. Chromik, Adhesion Strength of Titanium Particles to Alumina Substrates: A Combined Cold Spray and LIPIT Study, Surface and Coatings Technology 361 (2019) 403-412. DOI: https://doi.org/10.1016/j.surfcoat.2019.01.071
  • 15. R.F. Vaz, A. Garfias, V. Albaladejo, J. Sanchez, I.G. Cano, A Review of Advances in Cold Spray Additive Manufacturing, Coatings 13/2 (2023) 267. DOI: https://doi.org/10.3390/coatings13020267
  • 16. D. Goldman, J.M. Shockly, R.R. Chromik, A. Rezaeian, S. Yue, J.G. Legoux, E. Irissou, The Effect of Deposition Conditions on Adhesion Strength of Ti nad Ti6Al4V Cold Spray Splats, Journal of Thermal Spray Technology 21 (2012) 288-303. DOI: https://doi.org/10.1007/s11666-011-9720-3
  • 17. M.M. Sharma, T.J. Eden, B.T. Golesich, Effect of Surface Preparation on the Microstructure, Adhesion and tensil Properties of Cold Sprayed Aluminun Coatings on AA2024 Substrates, Journal of Thermal Spray Technology 24 (2015) 410-422. DOI: https://doi.org/10.1007/s11666-014-0175-1
  • 18. R. Huang, H. Fukanuma, Study of the Influence of Particle Velocity on Adhesive Strength of Cold Spray Deposits, Journal of Thermal Spray Technology 21 (2012) 541-549. DOI: https://doi.org/10.1007/s11666-011-9707-0
  • 19. T. Hussain, D.G. McCartney, P.H. Shipway, D. Zhang, Bonding Mechanisms in Cold Spraying: The Contributions of Metallurgical and Mechanical Components, Journal of Thermal Spray Technology 18 (2009) 364-379. DOI: https://doi.org/10.1007/s11666-009-9298-1
  • 20. P. Sirvent, M.A. Garrido-Maneiro, P. Poza, Improving Cold Sprayed Ti-6Al-4V Coatings Controlling Processing Parameters: Effect on Microstructure and Scrach Behaviour, Wear 532-533 (2023) 205075. DOI: https://doi.org/10.1016/j.wear.2023.205075
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-5fcec77b-76ce-445c-8b85-0de96cfa115e
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