Identyfikatory
DOI
Warianty tytułu
Języki publikacji
Abstrakty
Spare parts are one of the important pillars in the after-sales service of automotive business. Customers will satisfied and comfortable if the availability of spare parts is guaranteed. Spare Part Center is one of function to support unit sales and as well as profit-oriented, so the accuracy and speed of spare part acceptance by the customer is an important key to winning the competition. Order Picking is one of the supply chain processes that play a role in warehouse operations to meet customer needs. Order Picking is the most expensive activity in warehousing and can reach 55% of the total cost of warehousing operations, so it is considered a top priority in increasing productivity, even reaching 65% of total warehouse operating costs. The purpose of this research is to increase productivity in the process of picking order through reduction of processing time. Increased productivity is done by improving the working method of the picking process. From the result the comparing, the method by zone requires less total picking time (193.712 seconds) than by routing (249.559 seconds) decreased 55.85 second time, in other words, an increase of 22.38%. With the Visual Stream Mapping (VSM) in this research can reduce to travel time, it means that the total distance traveled is small than the current method. The impact from VSM approach will eliminate time for preparation of 1.960 seconds, and take empty trolley of 200 seconds. In this case some of traveling non-value adding for customer, so this is should be taken off from process picking because it is a waste.
Słowa kluczowe
Wydawca
Czasopismo
Rocznik
Tom
Strony
71--81
Opis fizyczny
Bibliogr. 32 poz., rys., tab., wykr.
Twórcy
autor
- Mercu Buana University, School of Industrial Engineering, Indonesia
autor
- Mercu Buana University, School of Industrial Engineering, Jl. Menteng Raya No. 29 Jakarta, Indonesia
autor
- Ministry of Industry Republic of Indonesia, College of Industrial Management, Indonesia
Bibliografia
- [1] GAIKINDO: Indonesian domestic car market in 2017, https://www.gaikindo.or.id/data-interaktif, [accessed on September 16.2017].
- [2] Pedro Lacerda António, Xambre Ana Raquel, and Maria Alvelos Helena, Applying Value Stream Mapping to eliminate waste: a case study of an original equipment manufacturer for the automotive industry, International Journal of Production Research, 54, 6, 1708–1720, 2016.
- [3] Webster J., Dalby M., Fox D., Pinder A.D.J., Factors in the design of order picking systems that influence manual handling practices, health and safety laboratory, Harpur Hill Buxton Derbyshire SK17 9JN, 2014.
- [4] Pambhar Dharit, Awasth Shubham, A case study on productivity improvement of assembly line using VSM international conference on ideas, impact and innovation in mechanical engineering, (ICIIIME 2017) ISSN: 2321-8169, 2017.
- [5] Habazin J., Glasnović A., Bajor I., Order picking process in warehouse: Case study of dairy industry in Croatia, Internal Transport Preliminary Communication, Promet Traffic & Transportation, 29, 1, 57–65, 2017.
- [6] Ene S., Öztürk N., Storage location assignment and order picking optimization in the automotive industry, International Journal of Advanced Manufacturing Technology, 60, 5–8, 787–797, 2012.
- [7] Dukic G., Opetuk T., Analysis of order picking in warehouse with fishbone layout proceedings of ICIL, Tel Aviv, Israel, 2008.
- [8] Peterson C.G., Aase G.R., Improving order picking efficiency with the use of cross aisles and storage policies, College of Business, Northern Illinois University, DeKalb, USA, Open Journal of Business and Management, 5, 95–104, 2017.
- [9] Tompkins J.A., White J.A., Bozer Y.A., Tanchoco J.M.A., Facilities planning, John Wiley, and Sons, New Jersey, 2003.
- [10] De Koster R., Duc T.L., Roodbergen K.J., Design and control of warehouse order picking a literature review, European Journal of Operational Research, 182, 481–501, 2007.
- [11] Broulias G.P., Marcoulaki E.C., Chondrocoukis G.P., Laios L.G., Warehouse management for improved order picking performance an application case study from the wood industry, Department of Industrial Management & Technolog University of Piraeus, 2005.
- [12] Bartholdi J.J., Hackman S.T., Warehouse and distribution science, Georgia Institute of Technology, 2008, available on line: www.warehousescience.com.
- [13] Lee B., Value Stream Mapping, Spring IMfgE at Widuta State University, Paper #1, 2001.
- [14] Wäscher G., Order Picking: a survey of planning problems and methods, Supply Chain Management and Reverse Logistics, 323–347, 2004.
- [15] De Koster R., Roodbergen K.J., Van Voorden R., Reduction of walking time in the distribution center of De Bijenkorf, [in:] New Trend in Distribution Logistics, M.G. Speranza, P. Stähly [Eds.], 215–234 (Berlin: Springer), 1999.
- [16] Sharma Deepak Khatri Alok, Mathur Y.B., Application of value stream mapping in Bhujia Manufacturing, International Journal of Mechanical Engineering and Technology (IJMET), 7, 6, 443–448, 2016.
- [17] Bhanu P.S., Tomar, Nath Tiwari Avinash, Value Stream Mapping as a tool for Lean Manufacturing implementation, A Review, JETIR (ISSN-2349- 5162), 3, 3, 2016.
- [18] Dukic G., Cesnik V., Opetuk T., Order picking methods and technologies for greener warehousing, Strojarstvo, 52, 23–31, 2010.
- [19] Ackerman K.B., Practical handbook of warehousing, Van Nostrand Reinhold, New York, 1990.
- [20] Gibson D.R., Sharp G.P., Order batching procedures, European Journal of Operational Research, 58, 57– 67, 1992.
- [21] Petersen C.G., An evaluation of order picking policies for mail order companies, Production and Operation Management, 9, 4, 319–335, 2000.
- [22] Frazelle E.H., Apple J.M., Warehouse operations, [in:] The Distribution Management Handbook, J.A. Tompkins and D.A. Harmelink [Eds.], McGraw-Hill, New York, pp. 22.1–22.36, 1994.
- [23] Van den Berg J.P., Zijm W.H.M., Models for warehouse management: Classification and examples, International Journal of Production Economics, 59, 519–528, 1999.
- [24] Jarvis J.M., McDowell E.D., Optimal product layout in an order picking warehouse, IIE Transactions, 23, 93–102, 1991.
- [25] Zhang Y., Correlated storage assignment strategy to reduce travel distance in order picking, IFAC (International Federation of Automatic Control) Hosting by Elsevier Ltd, 2016.
- [26] Ramesh V., Prasad Sreenivasa K.V., Srinivas T.R., Implementation of a leanmodel for carrying out value stream mapping in a manufacturing industry, Journal of Industrial and Systems Engineering, 2, 3, 180–196, 2008.
- [27] Rother M., Shook J., Learning to see, Lean Enterprise Institute, Brookline, Massachusetts, USA, 1999.
- [28] Willia M. Goriwondo, Mhlanga S., Marecha A., Use of the Value Stream Mapping tool for waste reduction in manufacturing, case study for Bread manufacturing in Zimbabwe, International Conference on Industrial Engineering and Operations Management, Kuala Lumpur, Malaysia, January 22–24, 2011.
- [29] Nitin Upadhye, Deshmukh S.G., Suresh Garg., Lean manufacturing in biscuit manufacturing plant: a case, International Journal of Advanced Operation Management, 2, 1/2, 108–139, 2010.
- [30] De Koster R., Van der Poort, Routing order pickers in a warehouse: a comparison between optimal and heuristic solution, IIE Transaction, 30, 469–480, 1998.
- [31] Deva J.A., Prince K.S., Sreenivasan S., Kathiresan S., Anand, Implementation of Value Stream Mapping in auto ancillary Industry to reduced cycle time, National Conference on Contemporary Approaches in Mechanical Automobile and Building sciences, Karpaga Vinayaga College Of Engineering & Technolog, 2014.
- [32] Renaud J., Ruiz A., Improving product location and order picking activities in a distribution center, Interuniversity Research Centre on Enterprise Networks, Logistics and Transportation (CIRRELT), Facult´e des Sciences de l’ administration, Laval University, Canada G1K 7P4, 2007.
Uwagi
Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2018).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-5f675245-d76e-4ae6-9c92-8592b43471c3