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Turning operation of AISI 4340 steel in flooded, near-dry and dry conditions: a comparative study on tool-work interface temperature

Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The objective of this study is to analyse the effect of tool-work interface temperature observed during the turning of AISI 4340 cylindrical steel components in three machining conditions, namely flooded, near-dry and dry conditions with three separate CNMG-PEF 800 diamond finish Titanium Nitride (TiN) coated carbide cutting tool. The machining parameters considered in this study are cutting velocity, feed rate and depth of cut. The experimentswere planned based on full factorial design (33) and executed in an All Geared Conventional Lathe. The toolwork interface temperature was observed using a K-type tool-work thermocouple,while the machining of steel, and subsequently, a mathematical model was developed for the tool-work interface temperature values through regression analysis. The significance of the selected machining parameters and their levels on tool-work interface temperature was found using analysis of variance (ANOVA) and F-test. The results revealed that machining under near-dry condition exhibited lesser temperature at the tool-work interface, which is the sign of producing better quality products in equivalence with the machining under flooded condition.
Rocznik
Strony
172--182
Opis fizyczny
Bibliogr. 26 poz., fot. (w tym kolor.), rys., wykr.
Twórcy
  • Department of Mechanical Engineering, Karpagam Academy of Higher Education, Coimbatore, India
  • Department of Mechanical Engineering, Karpagam Academy of Higher Education, Coimbatore, India
  • Department of Mechanical Engineering, Karpagam Academy of Higher Education, Coimbatore, India
  • Mechanical and Industrial Section, Engineering Department, Higher College of Technology, Muscat, Sultanate of Oman
Bibliografia
  • [1] Ozcelik, B., Kuram, E., Cetin, M. H. and Demirbas, E.: Experimental investigations of vegetable based cutting fluidswith extreme pressure during turning of AISI 304L. Tribology International, 44(12), 1864-1871, 2011.
  • [2] Selvam, M. D. and Senthil, P.: Investigation on the effect of turning operation on surface roughness of hardened C45 carbon steel. Australian Journal of Mechanical Engineering, 14(2), 131- 137, 2016.
  • [3] Ruibin, X. and Wu, H.: Study on cutting mechanism of Ti6Al4V in ultra-precision machining. The International Journal of Advanced Manufacturing Technology, 86(5-8), 1311-1317, 2016.
  • [4] Leppert, T.: Effect of cooling and lubrication conditions on surface topography and turning process of C45 steel. International Journal of Machine Tools and Manufacture, 51, 120-126, 2011.
  • [5] Sharma, A. K., Tiwari, A. K. & Dixit, A. R.: Effects of Minimum Quantity Lubrication (MQL) in machining processes using conventional and nanofluid based cutting fluids: A comprehensive review. Journal of Cleaner Production, 127, 1-18, 2016.
  • [6] Walker, T.: A guide to machining with Minimum Quantity Lubrication, Unist, Inc, 2015.
  • [7] Le Coz, G., Marinescu, M., Devillez, A., Dudzinski, D. and Velnom, L.: Measuring temperature of rotating cutting tools: Application to MQL drilling and dry milling of aerospace alloys. Applied Thermal Engineering, 36, 434-441, 2012.
  • [8] Hamdan, A., Sarhan, A. A. and Hamdi, M.: An optimization method of the machining parameters in high-speed machining of stainless steel using coated carbide tool for best surface finish. The International Journal of Advanced Manufacturing Technology, 58(1), 81-91, 2012.
  • [9] Kurgin, S., Dasch, J. M., Simon, D. L., Barber, G. C. & Zou, Q.: Evaluation of the convective heat transfer coeflcient for minimum quantity lubrication (MQL). Industrial Lubrication and Tribology, 64, 376-386, 2012.
  • [10] Elmunafi, M. H. S., Kurniawan, D. and Noordin, M. Y.: Use of castor oil as cutting fluid in machining of hardened stainless steel with minimum quantity of lubricant. Procedia CIRP, 26, 408- 411, 2015.
  • [11] Debnath, S., Reddy, M. M. and Yi, Q. S.: Environmental friendly cutting fluids and cooling techniques in machining: a review. Journal of cleaner production, 83, 33-47, 2014.
  • [12] Rahim, E. A. and Sasahara, H.: An analysis of surface integrity when drilling inconel 718 using palm oil and synthetic ester under MQL condition. Machining Science and Technology, 15(1), 76-90, 2011.
  • [13] Lawal, S. A., Choudhury, I. A. and Nukman, Y.: A critical assessment of lubrication techniques in machining processes: a case for minimum quantity lubrication using vegetable oil-based lubricant. Journal of Cleaner Production, 41, 210-221, 2013.
  • [14] Schwarz, M., Dado, M., Hnilica, R. and Veverková, D.: Environmental and Health Aspects of Metalworking Fluid Use. Polish Journal of Environmental Studies, 24(1), 2015.
  • [15] Islam, M. N., Anggono, J. M., Pramanik, A. and Boswell, B.: Effect of cooling methods on dimensional accuracy and surface finish of a turned titanium part. The International Journal of Advanced Manufacturing Technology, 69(9-12), 2711-2722, 2013.
  • [16] Raynor, P. C., Kim, S. W. and Bhattacharya, M.: Mist generation from metalworking fluids formulated using vegetable oils. Annals of Occupational Hygiene, 49(4), 283-293, 2005.
  • [17] Davim, J. P.: ed., Green manufacturing processes and systems. Berlin, Heidelberg: Springer, 2013.
  • [18] Boubekri, N., Shaikh, V. and Foster, P. R.: A technology enabler for greenmachining: minimumquantity lubrication (MQL). Journal of Manufacturing Technology Management, 21(5), 556-566, 2010.
  • [19] Astakhov, V. P.: Ecological machining: Near-dry machining. Machining: Fundamentals and Recent Advances, 195-223, 2008.
  • [20] Selvam, M. D., and Sivaram, N. M.: The effectiveness of various cutting fluids on the surface roughness of AISI 1045 steel during turning operation using Minimum Quantity Lubrication system. i-manager’s Journal on Future Engineering and Technology, 13(1), 36-43, 2017.
  • [21] Boswell, B. and Islam, M. N.: The challenge of adopting minimal quantities of lubrication for end milling aluminium. In IAENG Transactions on Engineering Technologies, Springer Netherlands, 2013.
  • [22] Singh, G. and Sharma, V. S., Analyzing machining parameters for commercially puretitanium(Grade 2), cooled using minimum quantity lubrication assisted by a Ranque-Hilsch vortex tube. The International Journal of Advanced Manufacturing Technology, 88(9-12), 2921-2928, 2017.
  • [23] Selvam, M. D., Senthil, P. and Sivaram, N. M.: Parametric optimisation for surface roughness of AISI 4340 steel during turning under near dry machining condition. International Journal of Machining and Machinability of Materials, 19(6), 554-569, 2017.
  • [24] Selvam, M. D., Dawood, D. A. S. and Karuppusami, D. G.: Optimization of machining parameters for face milling operation in a vertical CNC millingmachine using genetic algorithm. IRACSTEngineering Science and Technology: An International Journal (ESTIJ), 2(4), 2012.
  • [25] Selvam, M. D., Srinivasan, V. and Sekar, C. B.: An Attempt to Minimize Lubricants In Various Metal Cutting Processes. International Journal of Applied Engineering Research, 9(22), 7688- 7692, 2014.
  • [26] Montgomery, D. C.: Design and analysis of experiments. John Wiley & Sons, 2008.
Uwagi
Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2019).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-5ee9e9c7-e731-4bba-8881-f76d0a2d9754
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