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A supervisory control system for automation of horizontal form-fill-seal packaging plant based on modified atmosphere technology

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The packaging industry is one of the most important parts of agricultural products processing. A popular method of increasing the shelf life of agricultural products is modified atmosphere packaging (MAP). The main objective of this paper was to increase the adaptability and flexibility of the machines for packaging of different vegetables including lettuces, broccolis, cabbages, cauliflowers, etc. To achieve this goal, a supervisory control and data acquisition (SCADA)-based system was designed and developed for controlling and monitoring of MAP process of fresh vegetables. The system was divided into three physical layers: field devices, remote terminal unit (RTU) and master terminal unit (MTU). For packaging width adjuster system, the R2, maximum error (ME), mean absolute error (MAE) and root mean square error (RMSE) were obtained as 0.999, 8 mm, 2.96 mm and 3.44 mm, respectively. For packaging height adjuster system, the R2, ME, MAE and RMSE were obtained as 0.994, 10 mm, 3.53 mm and 4.57 mm, respectively. The SCADA system can be able to accurately adjust the speed of the conveyor and the temperature of the sealing jaws, based on the desired values. For gas injection unit, the value of 1.66 L/min, 0.557 L/min and 0.667 L/min were recorded for ME, MAE and RMSE, respectively. Four types of trends including temperature, speed, flow and digital parameter trends were designed. In addition to displaying screen alarms, the occurred alarms are stored, automatically as a text file for troubleshooting. Finally, the results showed that the designed system can be reliably used for MAP of various varieties of fresh vegetables.
Słowa kluczowe
Rocznik
Strony
423--434
Opis fizyczny
Bibliogr. 25 poz., rys., tab., wykr.
Twórcy
  • Department of Biosystem Mechanics, Arak University, Ali-Ebne-Abitaleb, Daneshjoo Blvd, 3MHG+VX3, Arak, Iran
  • Department of Biosystem Mechanics, Arak University, Ali-Ebne-Abitaleb, Daneshjoo Blvd, 3MHG+VX3, Arak, Iran
  • Department of Agricultural Machinery Engineering, Faculty of Agricultural Engineering and Technology, University of Tehran, R232+G78 Mesbah, Karaj, Iran
  • Department of Agricultural Machinery Engineering, Faculty of Agricultural Engineering and Technology, University of Tehran, R232+G78 Mesbah, Karaj, Iran
  • Department of Agricultural Machinery Engineering, Faculty of Agricultural Engineering and Technology, University of Tehran, R232+G78 Mesbah, Karaj, Iran
  • Department of Biosystem Mechanics, Arak University, Ali-Ebne-Abitaleb, Daneshjoo Blvd, 3MHG+VX3, Arak, Iran
  • Department of Agricultural Machinery Engineering, Faculty of Agricultural Engineering and Technology, University of Tehran, R232+G78 Mesbah, Karaj, Iran
Bibliografia
  • 1. Alvarez ML, Sarachaga I, Burgos A, Estévez E, Marcos M. A Meth-odological Approach to Model-Driven Design and Development of Automation Systems. IEEE Transactions on Automation Science and Engineering 2018;15(1):67-79.
  • 2. Mahalik NP, Nambiar AN. Trends in food packaging and manufactur-ing systems and technology. Trends in food science & technology. 2010;21(3):117-128.
  • 3. Mahalik NP. Advances in packaging methods, processes and sys-tems. Challenges. 2014;5(2):374-89.
  • 4. Caldwell DG. Robotics and automation in the food industry,” 1518 Walnut Street, Suite 1100, Philadelphia, PA 19102-3406, USA, Woodhead Publishing, 2013.
  • 5. Kumar A, Rani, P. Automation of Beverage Vending Machine using PLC and SCADA. An International Journal of Engineering & Tech-nology 2016; 3(5): 78-84.
  • 6. Kulkarni SL, Elango M. Development of PLC based controller for bottle filling machine. International Journal of Innovations in Engi-neering Research and Technology 2016;3(4) 1-10.
  • 7. Singh B, Mathew L, Patel S. Design and Implementation of Smart SCADA in Sugar Mill using LabVIEW. European Journal of Advances in Engineering and Technology. 2015;2(10): 61-5.
  • 8. Lima J, Moreira JF, Sousa RM. Remote supervision of production processes in the food industry. In Industrial Engineering and Engi-neering Management (IEEM), 2015 IEEE International Conference on 2015 Dec 6 (pp. 1123-1127). IEEE.
  • 9. Jain P, Nithiyananthan K, Raghuraman R, Kasilingam G. Logixpro Based Scada Simlations Model for Packaging System in Dry ICE Plant. International Journal of Electrical and Computer Engineering 2015;5(3):443-53.
  • 10. Sinha S, Banerjee D, Mandal N, Sarkar R, Bera SC. Design and implementation of real-time flow measurement system using Hall probe sensor and PC-based SCADA. IEEE Sensors Journal 2015;15(10):5592-6000.
  • 11. Catania P, Vallone M, Pipitone F, Inglese P, Aiello G, La Scalia G. An oxygen monitoring and control system inside a malaxation ma-chine to improve extra virgin olive oil quality. Biosystems Engineering 2013;114(1):1-8.
  • 12. Szymenderski J, Typańska D. Control model of energy flow in agri-cultural biogas plant using SCADA software. InComputational Prob-lems of Electrical Engineering (CPEE), 2016 17th International Con-ference 2016 Sep 14 (pp. 1-4). IEEE.
  • 13. Aziz IA, Ismail MJ, Haron NS, Mehat M. Remote monitoring using sensor in greenhouse agriculture. In Information Technology, 2008. ITSim 2008. International Symposium on 2008 Aug 26 (Vol. 4, pp. 1-8). IEEE.
  • 14. Bhutada S, Shetty S, Malye R, Sharma V, Menon S, Ramamoorthy R. Implementation of a fully automated greenhouse using SCADA tool like LabVIEW. In Advanced Intelligent Mechatronics. Proceed-ings, 2005 IEEE/ASME International Conference on 2005 Jul 24 (pp. 741-46). IEEE.
  • 15. Ramesh Babu D, Gayatri N, Issac Prasad P, Rao SJM, Rao KVN. Automatic systems for controlling fruit movement, grading and storing under low temperature controlled atmosphere storage. International Journal of Mechanical and Production 2020;10:4541-56.
  • 16. Yu X, Wu P, Han W, Zhang Z. A remote SCADA system for keeping fruits and vegetables fresh with ozone. Journal of Food, Agriculture and Environment 2013;11(2):187-192.
  • 17. Mahalik NP. Advances in packaging methods, processes and sys-tems. Challenges 2014,5(2):374-89.
  • 18. Wandelen CV. Modified Atmosphere Packaging Machinery Selection and Specification. Modified Atmosphere Packaging for Fresh‐Cut Fruits and Vegetables 2011:219-28.
  • 19. Freddi A, Salmon M, Freddi A, Salmon M. Design of a Packaging Machine: General Description and Conceptualization. Design Princi-ples and Methodologies: From Conceptualization to First Prototyping with Examples and Case Studies 2019:205-37.
  • 20. Parry RT. Principles and applications of modified atmosphere pack-aging of foods. Springer Science & Business Media; 2012.
  • 21. Moreira F, Sousa R. Automatic Production Systems (in Portuguese), pedagogical publication, University of Minho, 2013.
  • 22. Sebestyen G, Nicoara D, Rusu M, Buzdugan L, Cerghizan M, Sap-lacan G. Supervisory control and quality assurance in food industry. In Automation, Quality and Testing, Robotic. AQTR 2008. IEEE In-ternational Conference (Vol. 1, pp. 195-199). IEEE.
  • 23. Mahalik NP, Yen M. Extending fieldbus standards to food processing and packaging industry: A review. Computer Standards & Interfaces 2009;31(3):586-98.
  • 24. Kargwal R, Garg MK, Singh VK, Garg R, Kumar N. Principles of modified atmosphere packaging for shelf life extension of fruits and vegetables: An overview of storage conditions. IJCS 2020;8(3): 2245-52.
  • 25. Transtrum MK, Sethna JP. Improvements to the Levenberg-Marquardt algorithm for nonlinear least-squares minimization. arXiv preprint arXiv 2012; 1201.5885.
Uwagi
Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-5e21552b-9c31-49b1-a0e9-20d557341194
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