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Optimization of the process parameters of resistance spot welding of AISI 316l sheets using Taguchi method

Autorzy
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Resistance spot welding (RSW) is a fabrication process that is being used in the automobile and aerospace industry since many years for joining low carbon or “mild” steel. Quality and strength of the welds depend upon the process parameters of RSW. The most effective parameters in this process are: current intensity, welding time, sheet thickness and material, geometry of electrodes, electrode force, and current shunting. This paper presents the experimental investigations for the optimization of tensile shear stress of RSW for stainless steel grade 316L sheets by using Taguchi method. The experiments were conducted using Taguchi’s L27 orthogonal array under varying proces parameters, namely electrode diameter, welding current, and heating time. The experimental data were analyzed using signal-to-noise ratio (S/N ratio) to find the optimal process parameters. Analysis of variance (ANOVA) and F test were used to find the most significant parameters affecting the spot weld quality characteristics. Confirmation tests with optimal process parameters were conducted to validate the test results. From the results, itwas found that it is possible to increase tensile shear stress significantly.
Rocznik
Strony
64--69
Opis fizyczny
Bibliogr. 17 poz., 1 fot. kolor., 1 rys., wykr.
Twórcy
autor
  • Department of Mechanical Engineering, University College of Engineering, Ramanathapuram 623513, Tamil Nadu, India
Bibliografia
  • [1] Aidun D. K., Bennett R. W.: Effect of resistance welding variables on the strength of spot welded 6061-T6, Weld. Jour., 64 (12), 1985, 15-25.
  • [2] Eisazadeh, H., Hamedi, M., Halvaee, A. : New parametric study of nugget size in resistance spot welding process using finite element method. Mater. Des. J. 31,2010, 149-157.
  • [3] Thakur, A. G., Nandedkar, V. M.: Application of Taguchi Method to Determine Resistance Spot Welding Conditions of Austenitic Stainless Steel AISI 304, J. Sci. & Ind. Res., 69, 2010, 680-683.
  • [4] Luo, Y., Li, C., Xu, H.: Modeling of resistance spot welding process using nonlinear regression analysis and neural network approach on galvanized steel sheet”, Advanced Material Research, vol. 291-294, pp. 823-828, 2011.
  • [5] Esme, U.: Application of Taguchi method for the optimization of resistance spot welding process, The Arab. J. Sci. and Eng., 34, 2009, 519-528.
  • [6] Ming-Liang Zhu, Fu-Zhen Xuan: Correlation between microstructure, hardness and strength in HAZ of dissimilar welds of rotor steels. Mat. Sci. Eng. A., 527, 2010, 4035-42.
  • [7] Shamsul, J. B., Hisyam, M. M.: Study of spot welding of austenitic stainless steel type 304. J. Appl. Sci. Res. 3, 2007, 1494-1499.
  • [8] Feulvarch, E., Robin, V., Bergheau, J. M.: Resistance spot welding simulation: a general finite element formulation of electro thermal contact conditions. J. Mater. Process. Technol., 153, 2004, 436-441.
  • [9] Feulvarch, E., Robin, V., Bergheau, J. M.: Resistance spot welding process: experimental and numerical modeling of weld growth mechanisms with consideration of contact conditions. Numer. Heat Trans. Part A 49, 2006, 345-367.
  • [10] Hou, Z., Kim, I.,Wang, Y., Li, C., Chen, C. J.: Finite element analysis for the mechanical features of resistance spot welding process. J. Mater. Process. Technol. 180, 2007, 160-165.
  • [11] Aslanlar S, Ogur A, Ozsarac U, Ilhan E.: Welding time effect on mechanical properties of automotive sheets in electrical resistance spot welding. Mater Des 29, 2008, 1427-31.
  • [12] Danial Kianersi, Amir Mostafaei, Ahmad Ali Amadeh: Resistance spot welding joints of AISI 316L austenitic stainless steel sheets: Phase transformations, mechanical properties and microstructure characterizations, Mat. and Des., 61, 2014, 251-263.
  • [13] Kachhoriya, A. K., Bangar, A., Sharma, R., Neetu: Optimization of Welding Parameters by Regression Modelling and Taguchi Parametric Optimization Technique, Int. J. Mech.l and Ind. Eng., 1, 2012, 1-5.
  • [14] Norasiah Muhammad, Yupiter, H. P. Manurung, Mohammad Hafidzi, Sunhaji Kiyai Abas, Ghalib Tham, M. Ridzwan Abd. Rahim.: A Quality Improvement Approach for Resistance Spot Welding using Multi-objective Taguchi Method and Response Surface Methodology, Int. J. Adv. Sci. Eng. Information Technology, 2(3),2012, 17-22.
  • [15] Hefin Rowlands and Jiju Antony: Application of Design of Experiments to a Spot Welding Process, Assembly Automation, .23, 2003, 273-279.
  • [16] Zhou, M., Zhang, H., Hu, S. J.: Relationships between Quality and Attributes of Spot Welds. Supplement to Welding Journal. 2003, 72-77.
  • [17] Ross. P. J.: Taguchi Techniques for Quality Engineering. Tata Mc- Graw Hill, 2005.
Uwagi
Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2019).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-5d91fcd8-3ead-4839-a485-184f3d3f81ee
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